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NPN-4100 Series Installation & Service Quick Guide

Page 1 of 6

DD3830324
Rev 01
17 January 2019

201 Daktronics Drive

Brookings, SD 57006-5128

www.daktronics.com/support

800.325.8766

Mechanical

Refer to the 

NPN-4100 Series Border Installation Quick Guide (DD3838321)

 

before installing the first panel to determine when to install borders.

Install First Panel

1. 

Measure and mark the correct panel location. Refer to 

Figure 1

.

Figure 1: 

Measure & Mark First Panel 

Location

X

Y

 

Figure 2: 

Mark Mounting Hole 

Locations in First Panel

2. 

Remove the panel from its packaging.

3. 

Mark the mounting holes in the first panel for pre-drilling. Refer to 

 

Figure 2

.

a. 

Lift the panel into place.

b. 

Align the panel to the marked location and verify the panel is level.

c. 

Hold the panel in place and mark the screw locations through the 

mounting screw holes.

d. 

Remove the panel and return it to its packaging.

4. 

Pre-drill holes into the tube at the marked mounting locations. Refer to 

Figure 3

.

Figure 3: 

Pre-Drill Holes into Tube

 

Figure 4: 

Secure Panel to Tubes

5. 

Secure the panel to the tubes through all four corner mounting 

locations. Refer to 

Figure 4

.

6. 

Ensure the panel is level and vertically plumb. Refer to 

Figure 5

. Adjust 

the jacking hardware to correct any plumbness issues. Refer to 

Figure 6

.

Figure 5: 

Ensure Panel Is Level & 

Vertically Plumb

 

Figure 6: 

Adjust Jacking Hardware

Adjust Panel Hardware

Only make small adjustments to the jacking and securing hardware.

Pull Panel Corner to Structure

1. 

Loosen the jacking hardware. This may pull the panel closer to the 

structure.

2. 

Tighten the securing hardware. This pulls the panel closer to the 

structure until it contacts the panel adjustment screws or the rear of the 

panel.

Push Panel Corner from Structure

1. 

Loosen the securing hardware. This may push the panel away from the 

structure.

2. 

Tighten the jacking hardware. This pushes the panel away from the 

structure until it contacts the head of the securing hardware.

Secure Panel Corner Spacing

Secure the corner in place to prevent movement after the desired depth is 

achieved.

1. 

Tighten both bolts until they contact the panel or tube.

Connect Top-to-Bottom Panels

1. 

Remove the panel from its packaging.

2. 

Place the panel on top of the existing panel, fitting the alignment pins 

into the recesses. Refer to 

Figure 7

.

Figure 7: 

Set Panel in Place

 

Figure 8: 

Align Panel Faces

3. 

Ensure the front edges of the panels align completely. Refer to 

Figure 8

.

4. 

Clamp the panels together. Refer to 

Figure 9

.

Figure 9: 

Clamp Panels Together

 

Figure 10: 

Engage Draw Latches

5. 

Engage the draw latches. Refer to 

Figure 10

.

6. 

Tighten the jacking hardware next to 

the existing panel until the panel is 

firmly seated against the tube. Refer 

to 

Figure 11

. Tighten the remaining 

adjustment hardware until it contacts 

the tube.

Figure 11: 

Tighten Jacking Hardware

Summary of Contents for NPN-4100 Series

Page 1: ...201 Daktronics Drive Brookings SD 57006 5128 www daktronics com support 800 325 8766 NPN 4100 SERIES DAKT 0203 12 DISPLAY MANUAL P2035 DD3918319 Rev 01 16 May 2019...

Page 2: ...equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there i...

Page 3: ...afeguards 2 2 Warnings Disclaimers 3 Display 3 Structure 3 3 Glossary 5 4 Replacement Parts 7 Replacement Parts List 7 Daktronics Exchange and Repair Return Programs 7 Exchange Program 7 Repair Return...

Page 4: ...This page intentionally left blank...

Page 5: ...carry a white label that lists the part number The component part number uses the following format 0A XXXX XXXX multi component assembly or 0P XXXX XXXX display interface board Daktronics Exchange an...

Page 6: ...play specifications NPN 4100 1 9 2 5MN HHHxWWW NPN Product series 4100 Product generation 1 9 2 5MN Pixel pitch layout HHH Matrix height WWW Matrix width Important Safeguards Read and understand the i...

Page 7: ...ensure the display sections will not be damaged It is the installer s responsibility to ensure the installation meets all local codes and standards All hardware processes used during display installat...

Page 8: ...This page intentionally left blank...

Page 9: ...card can be removed from the front of the panel with a Daktronics specific module removal tool Pixel the smallest single point of light on a display that can be turned on and off For LED displays a pi...

Page 10: ...This page intentionally left blank...

Page 11: ...____________________ Display Model Number _______________________________________________________________ Contract Number ____________________________________________________________________ Installat...

Page 12: ...onics expects immediate return of an exchange part if it does not solve the problem Daktronics also reserves the right to refuse parts that have been damaged due to acts of nature or causes other than...

Page 13: ...Daktronics Warranty Limitation of Liability statement is located in Section C Daktronics Warranty Limitation of Liability p 15 The warranty is independent of extended service agreements and is the aut...

Page 14: ...This page intentionally left blank...

Page 15: ...cuments in the order listed NPN 410X ZPN 1000 Series Substructure Quick Guide DD3922077 NPN 4100 Series Panel Basics Quick Guide DD3851280 NPN 4100 Series Sectional Installation Service Quick Guide DD...

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Page 17: ...s will recess 1 4 from both the top and bottom of the display Refer to Figure 5 Ensure the tube is positioned vertically within 1 4 of the specifications on the Shop Drawing Start the tube mounting ha...

Page 18: ......

Page 19: ...white 4 Module alignment hole 8 per panel 5 Internal electrical pass through hole 8 per panel 6 Draw latch pin 3 per panel 7 Module to panel magnet 8 per panel 8 Panel mounting hole 4 per panel 9 Pan...

Page 20: ......

Page 21: ...rtically Plumb Figure 6 Adjust Jacking Hardware Adjust Panel Hardware Only make small adjustments to the jacking and securing hardware Pull Panel Corner to Structure 1 Loosen the jacking hardware This...

Page 22: ...eated against the tube Refer to Figure 19 Tighten the remaining jacking hardware until it contacts the tubes 8 Secure the panel to the tubes through all four corner mounting locations Refer to Figure...

Page 23: ...Assembly 1 Complete the steps in Power Plug Entrance p 2 2 Use a Phillips screwdriver to attach the electrical component plate to the panel with the supplied hardware Daktronics part number HC 1012 3...

Page 24: ...he logic card and then attach the cable into the clips on the rear of the module Refer to Figure 41 3 Route the signal cable through the internal pass through holes to the next module or within the pa...

Page 25: ...4 Install jigs in the first column from the starting point upward to the top of the display Refer to Figure 45 Figure 45 Use Jigs for XY Axis Seam Adjustment CL Figure 46 Use Jigs for XY Axis Seam Adj...

Page 26: ...e after all 10 jigging pieces are removed from the perimeter of the module Remove Tile The tile removal tool is required for installation and removal of any tile Each module has six tiles as shown in...

Page 27: ...order Each panel has threaded holes for borders on all four sides Refer to Figure 4 for the finished appearance Light Sensor Install Mounting Bracket Border modifications are required for light sensor...

Page 28: ......

Page 29: ...order Any contract specific drawings take precedence over the general drawings NPN 4100 Power Entry Assembly DWG 3796624 Hardware Assembly 1x2 NPN A1 DWG 3818316 Final Assembly Electrical Component 1x...

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Page 31: ...01 1 HEYCO BUSHING 1 093 DIA BLACK 4 J 1493 1 JACK 3 PIN FEM CIRC POWERCON NEUTRIK POWER IN NPN_4100_POWER_ENTER_ASM INDEX NAME QTY DESCRIPTION 1 0S 3747250 1 ELEC COMP PLATE NPN A1 2 HC 1195 2 MACH S...

Page 32: ...ON 1 0M 3723181 3 DRAW LATCH COVER DVN I1 2 0M 3723183 3 DRAW PIN COVER DVN I1 3 HC 1012 24 MACH SCR 6 32 X 0 375 PHIL PAN HEAD ZN PLTD 4 HC 1447 8 MACH SCR 6 32 X 0 500 PHIL FLAT HEAD SS 5 HS 3768461...

Page 33: ...O SCREWS VS FOUR BY KRM 02 21 MAY 18 CN 56720 ADDED LANYARDS AND MAGNET COVERS KRM THE CONCEPTS EXPRESSED AND DETAILS SHOWN ON THIS DRAWING ARE CONFIDENTIAL AND PROPRIETARY DO NOT REPRODUCE BY ANY MEA...

Page 34: ...TO PANEL AND FAN HARNESS ROUTING AC HARNESS ATTACHMENT TO PANEL POWER SUPPLY AC HARNESS ATTACHMENT TORQUE SCREW TO 5 IN LBS FINAL HARNESS ASSEMBLY ZIP TIE W 3758376 AT ANCHOR LOCATIONS AND TRIM ZIP TI...

Page 35: ...1012 2 MACH SCR 6 32 X 0 375 PHIL PAN HEAD ZN PLTD INDEX NAME QTY DESCRIPTION 1 0A 2035 2112 1 FINAL ASSY 1X2 NPN A1 2 0P 1273 0062 1 COATED FIBER OPTIC CONVERTER 3 0S 3942446 1 FIBER CONVERTER BRKT...

Page 36: ...R AND SIGNAL INSTALLED 2 ENSURE POWER IS OFF BEFORE MAKING ANY ELECTRICAL AND SIGNAL TERMINATIONS 3 CHOOSE A SUITABLE LOCATION FOR MOUNTING THE LIGHT SENSOR AND MOUNT AS NOTED SEE MOUNTING DETAILS DRA...

Page 37: ...FRONT VIEW LIGHT SENSOR SCREW REMOVED SCALE 1 3 THESE SCREWS WILL NEED TO BE REMOVED TEMPORRILY IN ORDER TO BE ATTACHED TO BRACKET ROTATED REAR VIEW BRACKET ATTACH SCALE 1 5 ATTACH MTG BRACKET WITH R...

Page 38: ...8 DIM UNITS INCHES MILLIMETERS SHEET REV SCALE 1 3 DO NOT SCALE DRAWING 1 OF 1 00 DESIGN LHAHN JOB NO FUNC TYPE SIZE 3903563 DRAWN LHAHN P2035 F 10 A REMOVE SCREWS SECURING EXISTING PLR SET A SIDE FOR...

Page 39: ...Daktronics Warranty Limitation of Liability 15 C Daktronics Warranty Limitation of Liability This section includes the Daktronics Warranty Limitation of Liability statement...

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Page 41: ...y per Incoterms 2020 otherwise End User shall pay transportation charges to return the Equipment back to the End User and such Equipment shall be shipped Ex Works Daktronics designated facility per In...

Page 42: ...Daktronics or M paint or refinishing the Equipment or furnishing material for this purpose 3 Limitation of Liability A Daktronics shall be under no obligation to furnish continued service under this W...

Page 43: ...ation of this warranty Alternatively an Extended Service Agreement may be purchased in conjunction with this Warranty for extended additional services For further information contact Daktronics Custom...

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