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Troubleshooting guide. 

 

Problem   Possible 

cause  Solution 

Gauge will not light up   

Red wire does not have  

Connect to a location that has power. 

     

 

power. 

 

 

 

 

Black wire is not getting  

Connect ground to a different location. 

     

 

good 

ground. 

 

 

 

 

Display is not connected to 

Check cable between display and controller. 

     

 

the 

controller. 

 

 

 

 

Gauge or controller is damaged. Return for repair.  (see instructions) 

Gauge lights up, but displays 

Speed calibration is invalid 

Gauge must be recalibrated (see instructions). 

 “ERROR” “SPD” 
Gauge lights up, but displays 

Tach calibration is invalid 

Reset cylinder selection (see instructions). 

 “ERROR” “TACH” 
Gauge lights up, but displays 

Controller is damaged.   

Return controller for repair.  (see instructions) 

  just “ERROR” only 
Gauge lights up, but speed 

Speed harness is not connected Check 3 pin connector on the bottom of the 

  will only show zero. 

 

  properly to speedometer. 

  speedometer. 

 

 

 

 

Speed harness is not connected Check connection from speed harness 

 

 

 

 

  properly to sensor. 

 

  to the speed sensor. 

 

 

 

 

Speed sensor not grounded 

Move ground to different location, 

 

 

 

 

  properly. 

 

 

  preferably close to speedometer ground. 

 

 

 

 

Speed sensor is not being 

Check cable connection at both ends 

 

 

 

  turned by the cable. 

 

  Sensor can be tested by spinning the 

         

 

cable 

with 

drill. 

 

 

 

 

Sensor is not sending a speed  See speed sensor voltage checks listed 

     

 

signal. 

    

 

below. 

 

 

 

 

Gauge is not calibrated   

Gauge must be recalibrated (see instructions).   

Speed reading is erratic or 

Speed sensor wire is loose 

Check all wire connections and inspect wire 

  jumps around.  

 

  or broken. 

 

 

  for breaks. 

 

 

 

 

Cable is loose or broken. 

Check cable between sensor and  

 

 

 

 

 

 

 

 

  transmission. 

 

 

 

 

Poor ground connection. 

Check ground connection on speedometer  

         

 

and 

sensor. 

Speed reading is incorrect. 

Gauge is not calibrated   

Gauge must be calibrated (see instructions). 

 

 

 

 

  correctly. 

Speedometer reads “199” 

Gauge is not calibrated   

Gauge must be calibrated using “auto cal” 

  while driving.   

 

  correctly. 

 

 

  (see instructions). 

Gauge lights up, but tach 

Yellow wire is not connected 

Check connection from yellow wire to. 

  will only show zero. 

 

  properly. 

 

 

  tach signal wire. 

    Ignition 

system 

not 

grounded 

Check engine and ignition system grounds. 

     

 

properly. 

 

 

 

 

 

Gauge is not grounded   

Check gauge and engine grounds. 

     

 

properly. 

 

 

 

 

 

 

 

Gauge is not calibrated   

Gauge must be recalibrated (see instructions).   

Tach reading is erratic or 

Tach signal wire is loose 

Check all wire connections and inspect wire 

  jumps around.  

 

  or broken. 

 

 

  for breaks. 

 

 

 

 

Poor ground connection. 

Check ground connection on tachometer  

         

 

and 

engine. 

Tach reading is incorrect. 

Gauge is not calibrated   

Gauge must be calibrated (see instructions). 

 

 

 

 

  correctly. 

Gauge remains dim at all 

Brown wire is getting power 

Connect brown wire to location that can 

  times.   

 

 

  all of the time.   

 

  be turned off during the day. 

High beam, Left turn, or Right 

Loose or incorrect connection 

Check that the appropriate indicator wire has 

  turn indicator does not work. 

  to indicator wire. 

 

  about 0 volts when the indicator should be 

 

 

 

 

 

 

 

 

  off and about 12 volts when the indicator 

         

 

should 

be 

on.

 

Summary of Contents for HLY-6000

Page 1: ...on the battery Connecting to a tank or frame ground can cause a weak or intermittent ground connection A poor ground connection can cause improper or erratic operation NEUTRAL TURN SIGNAL HIGH BEAM IN...

Page 2: ...he key is off so the gauge is not powered 2 Press and hold the function switch 3 Turn the key on With the switch still held start the bike The display will show DISPLAY 4 Release the function switch T...

Page 3: ...ss the function switch To disable this feature press the function switch while the bar is not displayed The display will show DONE once the new setting is stored Release the function switch The system...

Page 4: ...screws attach the gauge to the back side of the bracket and the shorter screws go into the recessed openings on the rear brackets The mount fits tight and will need to be pulled together by the screw...

Page 5: ...icator WHITE RED BLACK YELLOW ENGINE indicator WHITE BLUE normally not used for optional remote mount function switch WHITE WHITE GREEN output speed signal BROWN normally not used night dimming Speedo...

Page 6: ...uctions Speed reading is erratic or Speed sensor wire is loose Check all wire connections and inspect wire jumps around or broken for breaks Cable is loose or broken Check cable between sensor and tra...

Page 7: ...turned under warranty or for labor charges for product installation and removal This warranty becomes invalid if the product is misused altered or installed incorrectly For warranty coverage you must...

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