Dake FORCE 40 Use And Maintenance Manual Download Page 21

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Force 40 70 100 150 Ton

2.4 Hydraulic pumping unit

Item #

Part Name

Part # 40 Ton

Part# 70 Ton

Part#100 Ton Part # 150 Ton

Qty

Complete power unit

300633

79937

Tank cover

301388

301391

Electrical cover

300388

Fill cap

302055

Air filter

300391

300

391

300224

Drain filter

300392

300223

6
7

Back motor bearing

Motor rotor

301848

Driving shaft

8 9 11

Drive shaft assembly

302200

Front motor bearing

*11

Pump motor

302200

Blade

302056

Pumping bearing

Eccentric

Roller bearing

High pressure pump group

301115

N/A

Outlet filter / bottom of pump

300393

300394

N/A

Motor windings w/ shell

301848

Summary of Contents for FORCE 40

Page 1: ...or 220 440 volts Use and Maintenance Manual Model No _________________ Serial No _________________ 724 Robbins Road Grand Haven Michigan 49417 616 842 7110 Phone 800 937 3253 616 842 0859 Fax 800 846...

Page 2: ...lbs Sound pressure maximum 78 6 db For the safety of the operator owner it is your responsibility to review the follow warnings and safety labels located in this manual and on the machine It is the re...

Page 3: ...nd periodic structural inspection is a danger for the operator and the persons working near by It is strictly forbidden to tamper with modify or elaborate parts of the machine that alter its regular o...

Page 4: ...dard also discusses additional responsibilities of the employer Some of the key responsibilities are The employer is responsible for the safety use and care of the hydraulic power press production sys...

Page 5: ...rd boxes and positioned on top of the work table To remove the packing cut the plastic wrap taking care not to damage the Machine or any part of it Remove the accessories from the top of the work tabl...

Page 6: ...t make sudden movements when transporting the machine The manufacturer is not responsible for damage to the machine while loading or unloading the press Fig 4 Positioning the press Simple precautions...

Page 7: ...per power disconnection Remove the two mounting screws that hold this box in place Under this box you will see one of the following possibilities in fig 5 After confirming or changing this to the corr...

Page 8: ...ation of the pump fill the reservoir with oil see Fig 6 1 Unscrew the inspection cap 2 Identify a reference point on the drive shaft 3 Power up the motor for Max 1 2 seconds 4 Check that the rotation...

Page 9: ...Exxon Co Nuto H32 Nuto H68 Gulf Oil Co Harmony No 43 AW Harmony No 54AW Pure Oil Co Puropale Rx Anti Wear No 150 Puropale Rx Anti Wear No 300 Shell Oil Tellus Oil No 32 Tellus Oil No 68 Sinclair Oil...

Page 10: ...lf way up the stick Operation Before starting any operations make sure there are no other persons in the immediate vicinity of the machine It is strictly forbidden to pass under the work table To oper...

Page 11: ...Hook the chains Pos 5 to the respective eyebolts and lift the cylinder ram until the chains are set under tension but do not lift the table 2 Check the chain connections to all eyebolts to ensure a s...

Page 12: ...IR FILTER 50 YES 100 YES 300 YES YES 500 YES YES 1000 YES YES YES 1500 YES YES 2000 YES YES YES Changing the oil The oil will have to be changed periodically every 2000 operating hours or at least onc...

Page 13: ...ers Oil outlet filter Oil inlet filter Air inlet filter Replacing the filters will help give the pump oil and generally all the moving components longer service life Failure to comply with the mainten...

Page 14: ...e with suitable fluid Replace or tighten fittings Discharge the remaining air from the system Pumps Worn or damaged Recondition or replace Pressure relief valves Operating instability Replace or recon...

Page 15: ...f the unit Demolition and division of materials If you are not going to use the machine any more it is recommended to make it inoperative by removing the oil contained in the tank and eliminating the...

Page 16: ...716539 1 3 Start button 716556 1 4 Emergency button 716538 1 5 Power light 300298 1 6 Main power switch 302169 1 7 Elect Box lock 300628 1 7A Door key 80511 8 Female plug 1 N A Male plug 301547 1 N A...

Page 17: ...00842 1 3 Overload 220 volt 302187 302187 302187 1 3 Overload 440 volt 302189 302189 302188 1 3A N O contact block 302192 302192 302192 1 4 Relay 72300000 72300000 72300000 1 5 Fuse block 300843 30084...

Page 18: ...150 Ton 18 2 6 Exchange valve Item Part Name Part 40 Ton Part 70 Ton Part 100 Ton Part 150 Ton Qty 1 Complete relief valve 300178 300178 300178 1 N A O ring kit spring washer 1 N A Valve handle 301393...

Page 19: ...lve assembly 300179 1 1 2 3 4 5 Knob lever pin fork powder scraper 302211 1 6 9 10 Shaft group cap group main body 302210 1 Not shown Relief valve 300852 1 7 Cover Body 302209 1 8 Gasket Set 300886 1...

Page 20: ...199 301185 1 6 Head scraper 300650 301200 301184 1 N A Repair kit 716791 716790 716789 7 Washer Washer comes with fitting 2 8 Hose fitting top 300890 300890 300890 2 8A Hose fitting bottom 301390 3013...

Page 21: ...1 4 Air filter 300391 300391 300224 1 5 Drain filter 300392 300392 300223 1 6 7 Back motor bearing 1 8 Motor rotor 301848 301848 1 9 Driving shaft 1 8 9 11 Drive shaft assembly 302200 302200 10 Front...

Page 22: ...Force 40 70 100 150 Ton 22 Hydraulic diagram...

Page 23: ...Force 40 70 100 150 Ton 23 Electrical schematic...

Page 24: ...rsion Force 40 Bore 120 mm 4 73 40 Tons 314 Bar 4555 PSI 35 Tons 275 Bar 3986 PSI 30 Tons 235 Bar 3416 PSI 25 Tons 196 Bar 2847 PSI 20 Tons 157 Bar 2277 PSI 15 Tons 117 Bar 1708PSI 10 Tons 78 Bar 1138...

Page 25: ...4172 PSI 60 Tons 256 Bar 3851 PSI 55 Tons 235 Bar 3530 PSI 50 Tons 214Bar 3209 PSI 45 Tons 192 Bar 2888 PSI 40 Tons 171 Bar 2567 PSI 35 Tons 150 Bar 2246 PSI 30 Tons 128 Bar 1925 PSI 25 Tons 110 Bar...

Page 26: ...r 4058 PSI 75 Tons 262 Bar 3805 PSI 70 Tons 245 Bar 3551 PSI 65 Tons 227 Bar 3298 PSI 60 Tons 210 Bar 3044 PSI 55 Tons 192 Bar 2790 PSI 50 Tons 175 Bar 2536 PSI 45 Tons 157 Bar 2283 PSI 40 Tons 135 Ba...

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Dake FORCE 40, Use And Maintenance Manual

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