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Dake 972200, Owner'S Manual, Page: 2 / 20

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Dake 972200 Owner'S Manual Download Page 2

Distributed by: 

Trick-Tools

75 Truman Road

Pella, IA 50219

Phone:1-877-VAN-SANT

E-mail: [email protected]

Here at Trick Tools we believe that our customers deserve the best 

value in their tool and equipment purchases.  We are constantly at 

work searching out a variety of high quality, high performance tools 

to offer at the best prices possible. Our commitment to you is that 

we will not offer “cheap junk” anywhere on our website.  You, the 

customer, help us to evaluate our products constantly and as soon as 

an ongoing quality issue is uncovered we will correct it or discontinue 

that product immediately.  We hope to earn your continued trust.

Summary of Contents for 972200

Page 1: ...PRESSES 10 20 Ton single acting manual hydraulic press FOR YOUR OWN SAFETY AND OPTIMUM OPERATION READ INSTRUCTION MANUAL BEFORE OPERATING PRESS RETAIN THIS MANUAL FOR FURTHER REFERENCE 10 TON BENCH PRESS 10 TON FLOOR PRESS 20 TON FLOOR PRESS 972200 972210 972220 ...

Page 2: ... We are constantly at work searching out a variety of high quality high performance tools to offer at the best prices possible Our commitment to you is that we will not offer cheap junk anywhere on our website You the customer help us to evaluate our products constantly and as soon as an ongoing quality issue is uncovered we will correct it or discontinue that product immediately We hope to earn y...

Page 3: ...ge 7 Assembly instructions page 8 Operation instructions page 9 Maintenance page 10 Trouble shooting page 11 Parts list for bench press page 12 Exploded diagram for bench model page 13 Parts list for floor press page 14 Exploded diagram for floor model page 15 Parts list for 20 ton floor press page 16 Exploded diagram for 20 ton floor model page 17 Adding oil to pumping unit page 18 ...

Page 4: ...ION OF PRESS PRESS PLACEMENT SELECTION 1 Location of press should be in a well lit area that will not interfere with other machines or operations 2 Carefully unbox machine components from shipping carton Inspect all packing as not to throw out any parts or manuals 3 When transporting the machine please use caution If using a sling have someone steady the machine while transporting it 4 Install you...

Page 5: ...the press and general safety instructions that apply to most machinery Operation of the press incorrectly or in a dangerous fashion can result in serious injury or death Operation of the press incorrectly or in a dangerous fashion can result in damage to machine or it s components and to the cutting tool Instructions for safe press use Intend use This machine is intended to be operated by one pers...

Page 6: ...THE PRESS ARE AWARE OF THESE WARNINGS UNDER NO CIRCUMSTANCES SHOULD THESE LABELS BE REMOVED Establish solid footing Keep hands away Guard workpiece to To prevent falls from point of prevent projectiles operation from reaching operator WEAR EYE PROTECTION All pins must be inserted before applying any pressure Keep finger out of pin holes ...

Page 7: ...iscusses additional responsibilities of the employer Some of the key responsibilities are The employer is responsible for the safety use and care of the hydraulic power press production system The employer is responsible to consider the sources of hazards for all tasks to be implemented on the hydraulic power press production system The employer is required to eliminate or control identified hazar...

Page 8: ...base angles Follow the simple instructions below for quick assembly Assembly may be made easier if the frame is laid down flat with the front facing upward STEP 1 Bench model Using 2 M8 x 20mm bolts nuts and washers install the union support to the bottom from of the upright channels Pump hanger bracket on the right hand side of the upright Angle is to face outward see drawing below on right Hand ...

Page 9: ...all pump mounting plate on the side of the upright channel using the 3 M10 x 25mm bolts nuts and washers STEP 5 20 ton model skip this step plate is pre installed Mount Head ram traverse plates The side with two Pump mounting plate bars welded to them go inside the frame with Mounting bolts nuts washers the thick threaded plate on the bottom Using two 10mm x 120 mm bolts washers and nuts snug only...

Page 10: ...plate Screw this in as tight as possible while keeping the cylinder s hydraulic hose fitting facing to the right or pump side Cylinder may not be totally tight while keeping the fitting facing this way but it will not effect the presses operation Using Teflon tape install the gauge to the Hose fitting top of the cylinder facing forward When gauge and hose fittings Gauge are in correct position ins...

Page 11: ... fit into This nose piece will help support or hold the piece during pressing operations There are two table plates that should always be used as a backing plate during pressing operations You will find notches in these table plates to allow you to use the press as a straightening press for axles shafts etc and most round stock When using your press always use the highest table setting to minimize...

Page 12: ...make sure you are pressing with the whole ram Center ram over the work do not press with only the edge of the nose piece This can cause injury by ejecting the part or damage to the ram 6 MAINTENANCE OF MACHINE MAINTENANCE 1 On a regular basis wipe the entire press Keep ram free from debris and abrasive materials Frequency depends on environment the machine is in 2 A light oil applied to the ram wi...

Page 13: ...nage Check that the valve is closed fully Bleed system Will not hold pressure Some bleed off will occur over time Check if valve is closed fully Gauge Conversion 10 Ton 45MM Bore 1 785 10 Ton 551 Bar 7992 PSI 5 Ton 275 Bar 3996 PSI 4 Ton 220 Bar 3196 PSI 3 Ton 165 Bar 2397 PSI 2 Ton 110 Bar 1598 PSI 1 Ton 55 Bar 799 PSI Gauge Conversion 20 Ton 65MM Bore 2 559 1 Ton 388 86 psi 4 277 51 psi 11 Ton 2...

Page 14: ...124 Table plate 2 16 301123 Work table 1 17 301122 Ram Cylinder 1 17A 302382 Cylinder spring 1 18 301121 Pumping unit 1 20 301150 Bolt M10 x 140 2 21 302277 Washer 10mm 2 22 301149 Lock washer 10mm 2 23 301141 Nut 10mm 2 24 301120 Gauge 1 25 302276 Ring 1 Items not shown 302318 Cylinder Seal kit 302382 Spring for cylinder 302310 Fitting Nipple 302309 Fitting Coupler 302554 Pump repair kit 302508 H...

Page 15: ...13 10 TON BENCH UTILITY PRESS ...

Page 16: ...able plate 2 19 301127 Flat nose piece 1 5 8 12 1 20 301126 Step nose piece 1 5 8 12 1 21 301140 Ram Cylinder 1 21A 302383 Cylinder spring 1 22 301121 Pumping unit 1 23 301125 Table pin 2 24 301136 Bolt M12 x 110mm 4 25 301135 Lock washer 12mm 4 26 301134 Nut M12 4 27 302274 Bolt M8 x 25 4 28 301120 Gauge 1 29 302275 Ring 1 Items not shown 302318 Seal kit 302383 Cylinder spring 302310 Fitting Nipp...

Page 17: ...15 10 TON FLOOR UTILITY PRESS ...

Page 18: ...202 Head traverse plate 1 20 303192 2 Stage pumping unit 1 21 303194 Table pin 2 22 303197 Table 1 23 78754 Bolt M12 x 30mm 4 24 301135 Washer 12mm 4 25 301134 Nut 12mm 4 26 303193 Pressing plates 2 27 303198 Gauge 1 28 78786 Bolt M8 x 30mm 2 29 303206 Washer 8mm 2 Items not shown 303199 Seal kit 303200 Cylinder spring 302508 Fitting Nipple 302309 Fitting Coupler 303201 Pump repair kit 302508 Hydr...

Page 19: ...17 DAKE 20 TON FLOOR UTILITY PRESS ...

Page 20: ...not disconnect ram from the pump Remove filler plug small plug on the top See below figure 1 also lift the pump unit up 3 8 3 4 and add hydraulic oil until the oil weeps out of this hole Figure 2 Replace plug Remount the unit back on the pump plate floor models Open valve and pump repeatedly until the system is bled of air Figure 1 Figure 2 ...

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