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14 Piping installation

Installation and operation manual

22

RXYTQ8~16U7YF

VRV IV+ heat pump for high ambient temperatures

4P546223-1B – 2020.10

NOTICE

If  the  power  of  some  units  is  turned  off,  the  charging
procedure cannot be finished properly.

NOTICE

In case of a multiple outdoor system, turn on the power of
all outdoor units.

NOTICE

Be sure to turn ON the power 6 hours before operation in
order  to  have  power  running  to  the  crankcase  heater  and
to protect the compressor.

NOTICE

If operation is performed within 12 minutes after the indoor
and outdoor units are powered on, the compressor will not
operate  before  the  communication  is  established  in  a
correct way between outdoor unit(s) and indoor units.

NOTICE

Before  starting  charging  procedures,  check  if  the
7‑segment  display  indication  of  the  outdoor  unit  A1P  PCB
is  as  normal  (see 

"To  access  mode  1  or  2"

  [

4

  29]).  If  a

malfunction  code  is  present,  see 

"19.1  Solving  problems

based on error codes"

 [

4

 33].

NOTICE

Make  sure  all  connected  indoor  units  are  recognised  (see
[1‑10] in 

"Mode 1: Monitoring settings"

 [

4

 30]).

NOTICE

Close  the  front  panel  before  any  refrigerant  charge
operation is executed. Without the front panel attached the
unit cannot judge correctly whether it is operating properly
or not.

NOTICE

In case of maintenance and the system (outdoor unit+field
indoor  units)  does  not  contain  any  refrigerant  any
more (e.g., after refrigerant reclaim operation), the unit has
to  be  charged  with  its  original  amount  of  refrigerant  (refer
to  the  nameplate  on  the  unit)  by  pre-charging  before  the
automatic charging function can be started.

14.4.2

About charging refrigerant

Once  vacuum  drying  is  finished,  additional  refrigerant  charging  can
start.

To speed up the refrigerant charging process, it is in case of larger
systems  recommended  to  first  pre-charge  a  portion  of  refrigerant
through  the  liquid  line  before  proceeding  with  the  manual  charging.
This  step  is  included  in  below  procedure  (see 

"To  charge

refrigerant"

  [

4

  24]).  It  can  be  skipped,  but  charging  will  take  longer

then.

A flow chart is available which gives an overview of the possibilities
and  actions  to  be  taken  (see 

"To  charge  refrigerant:  Flow

chart"

 [

4

 23]).

14.4.3

To determine the additional refrigerant
amount

INFORMATION

For  final  charge  adjustment  in  the  test  laboratory,  please
contact your local dealer.

NOTICE

The  refrigerant  charge  of  the  system  must  be  less  than
100  kg.  This  means  that  in  case  the  calculated  total
refrigerant charge is equal to or more than 95 kg you must
divide  your  multiple  outdoor  system  into  smaller
independent  systems,  each  containing  less  than  95  kg
refrigerant  charge.  For  factory  charge,  refer  to  the  unit
name plate.

Formula:

R=[(X

1

×

Ø22.2

)×0.37+(X

2

×

Ø19.1

)×0.26+(X

3

×

Ø15.9

)×0.18+

(X

4

×

Ø12.7

)×0.12+(X

5

×

Ø9.5

)×0.059+(X

6

×

Ø6.4

)×0.022]+A

R

Additional refrigerant to be charged [in kg and rounded off
to 1 decimal place]

X

1...6

Total length [m] of liquid piping size at 

Øa

A

Parameter A

Parameter A

(a)

Piping length

(b)

CR

A

8 HP

10+12 HP 14+16 HP

≤30 m

50%≤CR≤105%

0 kg

1 kg

105%<CR≤130%

0.5 kg

1.5 kg

>30 m

50%≤CR≤70%

0 kg

1 kg

70%<CR≤85%

0.3 kg

0.5 kg

1.5 kg

85%<CR≤105%

0.7 kg

1 kg

2 kg

105%<CR≤130%

1.2 kg

1.5 kg

(a)

In case of a multi-outdoor-unit system, add the sum of the
individual outdoor unit charge factors.

(b)

Piping length is considered the distance from the outdoor
unit to the farthest indoor unit

CR

Total indoor unit capacity connection ratio

Metric piping.

 When using metric piping, replace the weight factors

in the formula by the ones from the following table:

Inch piping

Metric piping

Piping

Weight factor

Piping

Weight factor

Ø6.4 mm

0.022

Ø6 mm

0.018

Ø9.5 mm

0.059

Ø10 mm

0.065

Ø12.7 mm

0.12

Ø12 mm

0.097

Ø15.9 mm

0.18

Ø15 mm

0.16

Ø16 mm

0.18

Ø19.1 mm

0.26

Ø18 mm

0.24

Ø22.2 mm

0.37

Ø22 mm

0.35

Summary of Contents for VRV IV+ Series

Page 1: ...nd operation manual VRV IV heat pump for high ambient temperatures English Installation and operation manual VRV IV heat pump for high ambient temperatures RXYTQ8U7YF RXYTQ10U7YF RXYTQ12U7YF RXYTQ14U7...

Page 2: ...unit fan does not spin 12 8 2 15 Symptom The display shows 88 12 8 2 16 Symptom The compressor in the outdoor unit does not stop after a short heating operation 12 8 2 17 Symptom The inside of an out...

Page 3: ...t installation and operation manual Installation and operation instructions Format Paper in the box of the outdoor unit Installer and user reference guide Preparation of the installation reference dat...

Page 4: ...gh pressure side Do NOT use taped wires stranded conductor wires extension cords or connections from a star system They can cause overheating electrical shock or fire Do NOT install a phase advancing...

Page 5: ...overy By ensuring this product is disposed of correctly you will help to prevent potential negative consequences for the environment and human health For more information contact your installer or loc...

Page 6: ...t Always have qualified service personnel confirm that the point of leakage has been repaired or corrected before resuming operation WARNING Stop operation and shut off the power if anything unusual o...

Page 7: ...ng for about 1 minute after the heating operation stops The air flow rate may adjust itself depending on the room temperature or the fan may stop immediately This is not a malfunction 6 2 3 About the...

Page 8: ...gain Result The operation lamp goes out and the system stops operating NOTICE Do not turn off power immediately after the unit stops but wait for at least 5 minutes 6 3 3 To use the dry program WITH c...

Page 9: ...he refrigerant charge of the unit is indicated both in weight and CO2 equivalent Formula to calculate the quantity in CO2 equivalent tonnes GWP value of the refrigerant total refrigerant charge in kg...

Page 10: ...wind from coming in Check if there are too many occupants in the room during cooling operation Check if the heat source of the room is excessive Check if direct sunlight enters the room Use curtains...

Page 11: ...shows that this is a slave user interface When the cool heat changeover remote control switch is installed and the display shows change over under centralized control this is because cool heat change...

Page 12: ...cable legislation Units MUST be treated at a specialised treatment facility for reuse recycling and recovery For the installer 11 About the box 11 1 About is part of Daikin s wider commitment to reduc...

Page 13: ...f 2 or 3 RXYTQ modules These units are intended for outdoor installation and aimed for heat pump air to air applications These units have in single use heating capacities ranging from 25 to 50 kW and...

Page 14: ...cal component box of the outdoor unit 414 For service purposes the pushbuttons on the main PCB need to be accessed To access these pushbuttons the electrical component box cover does not need to be op...

Page 15: ...tion 14 1 Preparing refrigerant piping 14 1 1 Refrigerant piping requirements NOTICE Refrigerant R410A requires strict cautions for keeping the system clean and dry Foreign materials including mineral...

Page 16: ...7 10 22 2 25 4 a Size up HP class Piping outer diameter size mm Gas pipe Liquid pipe 12 14 28 6 b 12 7 15 9 16 28 6 31 8 a 18 22 15 9 19 1 24 34 9 b 26 34 34 9 38 1 a 19 1 22 2 36 48 41 3 b a If the s...

Page 17: ...on to the outmost outdoor unit always connect the stop valve and the piping between outdoor units as shown in the 4 correct possibilities of the figure below a b b b a b b b a b a b a b a a a 200 mm a...

Page 18: ...t the multi connection piping kit NOTICE Improper installation may lead to malfunction of the outdoor unit Install the joints horizontally so that the caution label a attached to the joint comes to th...

Page 19: ...handle the service port Always use a charge hose equipped with a valve depressor pin since the service port is a Schrader type valve After handling the service port make sure to tighten the service p...

Page 20: ...m the leak test and the vacuum drying DANGER RISK OF ELECTROCUTION NOTICE Make sure that all indoor units connected to the outdoor unit are powered on NOTICE Wait to apply setting 2 21 until the outdo...

Page 21: ...the copper flare 14 3 5 To perform vacuum drying To remove all moisture from the system proceed as follows 1 Evacuate the system for at least 2 hours to a target vacuum of 100 7 kPa 1 007 bar 5 Torr a...

Page 22: ...case of larger systems recommended to first pre charge a portion of refrigerant through the liquid line before proceeding with the manual charging This step is included in below procedure see To char...

Page 23: ...charging refrigerant Step 1 Calculate additional refrigerant charge amount R kg Refrigerant overcharge happened recover refrigerant to reach R Q Step 2 Open valves C and B to the liquid line Execute...

Page 24: ...hout outdoor unit operation If Then The additional refrigerant amount is smaller than 10 kg Perform steps 2 3 The additional refrigerant charge is larger than 10 kg Perform steps 2 8 3 Pre charging ca...

Page 25: ...edure described in 17 Commissioning 431 14 4 6 Step 6 To manually charge refrigerant INFORMATION The manual refrigerant charge operation will automatically stop within 30 minutes If charging is not co...

Page 26: ...d RXYTQ12 Minimum circuit ampacity of the RXYTQ8 16 1 A Minimum circuit ampacity of the RXYTQ10 22 0 A Minimum circuit ampacity of the RXYTQ12 24 0 A Accordingly the minimum circuit ampacity of the RX...

Page 27: ...oor transmission F1 F2 f Outdoor unit other system transmission F1 F2 INFORMATION U series units cannot share the same refrigerant circuit with T series units However electrically U series units and T...

Page 28: ...alled by default should be removed Attach both cables to the power supply terminal as indicated below L1 L2 L2 N 15 8 To check the insulation resistance of the compressor NOTICE If after installation...

Page 29: ...plate b Main PCB with 3 7 segment displays and 3 push buttons c Electrical component box service cover Operate the switches and push buttons with an insulated stick such as a closed ball point pen to...

Page 30: ...e required value is selected you can define the change of value by pushing BS3 1 time Press BS3 again to start operation according to the chosen value 16 1 7 Mode 1 Monitoring settings 1 0 Shows wheth...

Page 31: ...ures described below 17 1 Precautions when commissioning CAUTION Do NOT perform the test operation while working on the indoor units When performing the test operation NOT only the outdoor unit but th...

Page 32: ...rect wiring communication check with indoor units Check of the stop valves opening Judgement of piping length Abnormalities on indoor units cannot be checked for each unit separately After the test op...

Page 33: ...alfunction code which is displayed on the outdoor unit will indicate a main malfunction code and a sub code The sub code indicates more detailed information about the malfunction code The malfunction...

Page 34: ...g temperature sensor malfunction R8T open circuit A1P X19A Check connection on PCB or actuator Compressor casing temperature sensor malfunction R8T short circuit A1P X19A Check connection on PCB or ac...

Page 35: ...see manual unit not ready for leak detection functionality Malfunction code System test run not yet executed system operation not possible Execute system test run Faulty wiring to Q1 Q2 or indoor out...

Page 36: ...ode Leak detection function related Unit is not prepared to execute leak detection operation Refer to requirements to be able to execute leak detection operation Indoor unit is out of temperature rang...

Page 37: ...mm f 600 mm h1 h2 1500 500 F mm d b ABCD Sides along the installation site with obstacles F Front side Suction side In case of an installation site where sides A B C D have obstacles the wall heights...

Page 38: ...oil1 Y3S n Solenoid valve oil2 Y4S o 4 way valve main Y1S p 4 way valve sub Y5S q Electrical component box r Service port refrigerant charge s Stop valve liquid t Stop valve gas u Expansion valve liqu...

Page 39: ...current sensor R1T Thermistor air R3T Thermistor accumulator R4T Thermistor heat exchanger liquid pipe R5T Thermistor subcool liquid pipe R6T Thermistor heat exchanger gas pipe R7T Thermistor heat ex...

Page 40: ...anger de icer R8T R9T Thermistor M1C M2C body R21T R22T Thermistor M1C M2C discharge S1NPH Pressure sensor high S1NPL Pressure sensor low S1PH S2PH Pressure switch discharge SEG1 SEG 3 A1P 7 segment d...

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Page 44: ...4P546223 1B 2020 10 Copyright 2018 Daikin 4P546223 1 B 0000000 Verantwortung f r Energie und Umwelt...

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