background image

Electrical Installation 

www.DaikinApplied.com 23 

IM 915-13 • VISION - EXTENDED SIZES

Electrical Installation 

Wiring 

 DANGER

Capacitor Hazardous Voltage!

 Failure to disconnect power 

and discharge capacitors before servicing will result in serious 

injury or death.
Disconnect all electric power (including remote disconnects) 

before servicing. Perform lockout/tagout procedures to ensure 

that power can not be energized. For variable frequency 

drives, or other energy storing components that have been 

furnished and mounted by either Daikin Applied, or by others, 

refer  to  the  specific  manufacturer’s  literature  for  allowable 

waiting periods for discharge of capacitors. Verify capacitors 

have been discharged using an appropriate voltmeter.

 DANGER

• This equipment is not suitable for use in high impedance 

grounding or neutral systems. 

• Connect only to low impedance, solidly grounded electrical 

supply systems. 

Failure to follow these instructions will result in death or 

serious injury.

 CAUTION

Use  copper  conductors  only! 

Failure to use copper 

conductors can result in equipment damage.

•  Electrical service to each fan must correspond to the 

rated voltage on the motor or electrical panel nameplate 

and conform to the National Electric Code and local 

restrictions. 

•  Connect each fan section metal frame to the building 

electrical ground. 

•  A door electrical interlock is not provided as standard. 
•  Thermal motor protection is external to the unit. Unless 

the unit is provided with a variable frequency drive 

(VFD) or a unit mounted starter, thermal protection and 

a disconnect switch provision per electric codes are 

provided by others. 

•  When the unit is factory provided with a disconnect 

switch, starter or a variable frequency drive (VFD), the 

components are mounted on the outside of the unit 

cabinet. Factory wiring is provided from the device to the 

unit internal motor. 

•  All electrical components must be grounded to the 

building central ground. Suitable ground wires and/or 

(bonding) lugs are provided for all motors, disconnect 

switches, starters, and variable frequency drives. Provide 

dedicated ground (bonding) copper conductors in 

accordance with local and national codes. 

•  For units provided with a motor only or with an external 

junction box, wire connections are made with suitable 

wire nuts or connectors for the gauge wires provided. 

• 

For units provided with a disconnect switch or starter, field 

wiring will be terminated to lugs. Wire size and lug torque 

requirements are shown on the unit electrical schematic 

provided in the component print pocket. All power supply 

wire connections must be torqued as shown. 

•  When the unit is provided with a VFD only, refer to the 

VFD manual for wire size and torque requirements. For 

instances where multiple motors are being driven by a 

single VFD, be sure to set up the VFD and size the wiring 

according to the power requirements of all motors that 

are being driven by that VFD. 

•  When not being serviced, close and secure electrical 

panel doors to prevent ingress of moisture and airborne 

contaminants. 

Control Wiring 

•  Access to the VFD is through the fan cabinet access door 

for single fans. Provide shielded cable only as described 

in the provided VFD manual. Route wire through the 

panel (

Figure 13 on page 10

) so that it does not 

interfere with other components or access doors. Do 

not drill through drip pans or drain pans. Refer to the 

provided VFD installation manual for detailed control 

wiring instructions. 

•  For multiple fans in parallel, the VFD(s) are mounted 

inside of the electrical enclosure, which is mounted 

on the exterior of the fan section. When multiple fan 

sections are provided with multiple VFDs, they must be 

set up so that the fans always start simultaneously and 

are set to ramp up and down together. Do not attempt 

to run fans in parallel at different speeds as this can 

result in uneven airflow that can cause performance, 

sound, and vibration problems that can lead to failure. 

Provided that the fan is capable of running fast enough, 

the motor is sized appropriately, and the VFD can be 

sped up within its rated continuous output, VFDs may 

be operated up to a maximum recommended frequency 

of 90 Hertz for 1800 RPM and slower motors. Motors 

that are 3600 RPM may be operated up to a maximum 

speed of 4000 RPM or 66.7 Hertz provided the fan is 

rated that high. Operation above 4000 RPM can damage 

motor bearings and is not recommended. 

Wiring Penetrations

•  Seal any panel penetrations for wiring or conduit per the 

panel cutting procedure instructions within this document.

•  Seal any other wiring or conduit penetrations in 

accordance with NEC, relevant codes, and in order to 

maintain the enclosure rating, only use fittings that are 

approved to keep the particular rating of the individual 

enclosure being penetrated per relevant code or standard 

tables. Seal wireway openings tight enough to prevent air 

movement between sections and control enclosures.

Summary of Contents for Vision

Page 1: ...Installation and Maintenance Manual IM 915 13 Group Applied Air Systems Part Number IM 915 13 Date June 2023 Vision Air Handler Extended Sizes Sizes 107 169...

Page 2: ...anty 48 Equipment Warranty Registration Form 49 Quality Assurance Survey Report 54 2023 Daikin Applied Minneapolis MN All rights reserved throughout the world This document contains the most current p...

Page 3: ...special 30 Torx bit is required for assembly Identification Every shipping section includes a nameplate identifying the customer tagging information unit serial number unit order number and the shippi...

Page 4: ...esiccant bag may be hung in the interior of the unit to minimize corrosion in humid storage environments Do not stack sections or store anything on top of units Isolate unit from shock and vibration D...

Page 5: ...servicing space requirements For routine maintenance purposes access is normally obtained through the access doors or by removing panels Fan and filter sections are always provided with a service door...

Page 6: ...AT ENDS OF UNIT Failure to comply may result in personal injury or death Use proper sized shackles and hooks for rigging the unit Rig the unit according to the instructions listed below and connect t...

Page 7: ...ting 1 Rig the section into position and line shipping sections up in the direction of airflow Each section is clearly marked as to the order of assembly 2 As the sections are set in place the holding...

Page 8: ...iece needs to be installed to provide a good seal in the bottom of the air handler 1 Adjust the base rail clip bolts to fit over the adjoining base rail flanges loose enough for the piece to slide and...

Page 9: ...es of the panel Lift off the panel after removing all fasteners Figure 11 Removing Panel Screws Frame Channel Removal Top frame channels that run the length of the unit can be removed to allow access...

Page 10: ...insulation can burn when exposed to flame or other ignition sources and release toxic fumes Use caution when cutting and sealing all field cut openings in these panels Panel Cutting Procedure 1 Determ...

Page 11: ...l face and bypass the bypass duct ships separately and must be attached to the unit in the field The joining of the bypass duct assembly to the unit must be done after the unit is assembled The field...

Page 12: ...ey size 5 32 Framing Components Required AAF HEPA Holding Frames P N 910111491 910111674 Leg Extensions 4 per frame A P N 910111494 Latches 4 per frame P N 910111493 B without prefilters P N 910123164...

Page 13: ...t the upper filters can rest on the lower filters Figure 21 Figure 19 Frame with Leg Extensions Installed Figure 20 Insert HEPA Filter into Frame until the Gasket Comes in Contact with the Holding Fra...

Page 14: ...aight to step 5 STEP 5 The prefilter holding frame should be placed directly in front of the HEPA filter as shown in Figure 26 Figure 26 Positioning of the prefilter frame STEP 6 Place a latch so that...

Page 15: ...ealed Repeat the process with all remaining filters working from the bottom to the top Figure 30 Properly Installed HEPA Filter STEP 8 To complete the installation add the appropriate prefilter latche...

Page 16: ...be positioned in the full open position before the fan is started Do not start a fan with the damper located at the inlet with the damper fully or partially closed This can cause airflow vibration an...

Page 17: ...ps Use thermostatic traps only for air venting Use bucket traps for ON OFF control only Locate traps at least 12 inches below the coil return connection Multiple coil installation Individually trap ea...

Page 18: ...the desired final hole size and smooth the edges of the cut or saber saw cut the desired final hole size and smooth the edges of the cut If a pipe chase cover is present a Remove the pipe chase cover...

Page 19: ...ow Pressure to 25 psi 5GA or 8GA coils Note that the addition of a vacuum breaker to permit the coil to drain during shutdown 5TA 8TA or 5HA coils Conden sate is lifted to overhead return main 5JA or...

Page 20: ...ntrol manufacturer regarding types sizes and installation of controls Do not use hot water coils with entering air below 40 F If fresh air and return air are to be heated by a hot water coil carefully...

Page 21: ...tion and while there is access to both sides of the unit Before Operating the Unit Remove the shipping brackets and tie down bolts see Figure 35 and Figure 36 and discard The shipping brackets located...

Page 22: ...the isolator and turn the adjusting bolt to lower or raise the fan and motor base Retighten the cap screw when adjustments are completed The isolators should be at equal height during fan operation Ce...

Page 23: ...isconnect switch or starter field wiring will be terminated to lugs Wire size and lug torque requirements are shown on the unit electrical schematic provided in the component print pocket All power su...

Page 24: ...Unit Before entering fan section make sure that fan electrical power source is disconnected and locked in the OFF position 1 Check that the unit is completely and properly installed with ductwork conn...

Page 25: ...or capscrews See Table 12 3 Recheck belt tension and adjust if necessary retaining sheave alignment Belts tensioned sufficiently to slip one to two seconds at startup will perform satisfactorily exten...

Page 26: ...27 0 55 1 36 4 5 30 0 62 1 36 4 5 33 0 55 1 5 5 0 36 0 63 1 5 5 0 Figure 42 Wheel to Inlet Funnel Relationship 40 to 60 Belt Drive Plenum Fans Table 8 Wheel to Inlet Funnel Relationship 40 to 60 Belt...

Page 27: ...5 30 0 62 33 0 75 36 0 81 40 0 88 44 0 94 49 1 0 54 1 06 60 1 12 Table 11 Setscrew Torque Specifications Class II Plenum Fans Only Fan Size Setscrew Size Torque ft lb Aluminum Steel 18 3 8 19 2 N A 20...

Page 28: ...lost fan motor the block off plate is installed on the non functional fan to prevent air re circulation This is designed to be a temporary measure unit this fan and or motor is replaced After fan and...

Page 29: ...le 14 and Table 16 P The differential in static pressure from the piezometer ring and the inlet pressure tap inches w g Air density pounds mass cubic foot C1 Value from Table 13 and Table 15 Standard...

Page 30: ...e Free Inlet F Ducted Inlet F Area A Wheel Diameter 12 1004 66 1016 46 0 344 12 40 15 1261 99 1260 20 0 439 14 00 16 1526 96 1572 35 0 552 15 75 18 1675 69 1672 77 0 721 18 25 20 2117 33 2110 61 0 865...

Page 31: ...l Secure tubing to the fan assembly using cable tie mount DCX52 and Cable tie DCX54 as needed Make sure any tubing does not interfere with the fan wheel NOTE Never drill or screw through the inlet fun...

Page 32: ...emote Mounted Panel The control panel can be ordered for remote mounting For remote mounted panels the control wiring for the individual fans will be provided however the control wiring to connect the...

Page 33: ...S Figure 50 Single Fan Control Panel High Voltage Wiring in red Low Voltage Wiring in blue Figure 51 Required Molex Plug and Crimp Terminals Figure 52 Molex Plug Crimp Terminal Locations Figure 53 EC...

Page 34: ...ure 57 EBM Gen 2 Motor Control Wiring with Manual Auto Basic Controls NOTE For EC Fan DDC controller information and wiring reference ED 19123 Figure 58 EBM Gen 3 Motor Figure 59 EBM Gen 3 Motor Contr...

Page 35: ...5 IM 915 13 VISION EXTENDED SIZES Figure 61 Delta Motor Figure 62 Delta Motor Control Wiring with No Controls Figure 63 Delta Motor Control Wiring with Manual Auto Basic Controls NOTE For EC Fan DDC c...

Page 36: ...IM 915 13 VISION EXTENDED SIZES 36 www DaikinApplied com Daikin Applied EC Fan Array Figure 64 Line Voltage Wiring All Fans...

Page 37: ...P where A Inlet funnel throat area square feet from Table 18 P The differential in static pressure from the piezometer ring and the inlet pressure tap inches w g Air density pounds mass cubic foot C1...

Page 38: ...73 972 884 805 Shaft and bearing diameter 1 688 43 1 938 49 2 188 56 2 188 56 2 438 62 2 438 62 2 438 62 2 938 75 3 188 81 3 438 87 Outlet area sq ft sq m 4 14 0 385 5 12 0 476 6 21 0 577 7 54 0 7 9 3...

Page 39: ...e contributes to premature fan and motor bearing failure Monitor overall vibration levels every six months of operation An increase in levels is an indication of potential trouble Vibration Causes 1 W...

Page 40: ...ion cycle NOTE Provided exhaust hood s can be discarded for indoor units Properly connect ductwork in the field to the exhaust opening s on the SVT section NOTE In instances where more than one module...

Page 41: ...efore replacing the plugs NOTE Specific greasing instructions are located on a tag attached to the motor If special lubrication instructions are on the motor they supersede all other instructions Tabl...

Page 42: ...nels while the unit is operating Moving parts and strong suction forces can severe personal injury or death WARNING Moving belt and fan can cause severe personal injury or death During installation an...

Page 43: ...ce divided by 64 Determine the force applied while in this position 3 Compare this force to the values in Table 26 Figure 66 Drive Belt Adjustment Table 26 Belt Deflection Force per Browning Specifica...

Page 44: ...Side MERV 15 4 Front MERV 11 4 Front MERV 14 4 Front MERV 15 Initial Final Initial Final Initial Final Initial Final Initial Final Initial Final 500 fpm 0 38 1 50 0 55 1 50 0 63 1 50 0 46 1 50 0 65 1...

Page 45: ...ezing point in their natural state when mixed with water Daikin Applied is not responsible for the freezing of coils Removing and Replacing Components WARNING Before removing any component lock out an...

Page 46: ...ng the coil disconnect all piping The instructions below assume the coil is mounted in a sectionalized coil section where the frame channel can be removed without affecting other components If the coi...

Page 47: ...r 5 Remove the bolts on both ends of the top coil holding it in place and then lift and slide the coil out 6 Remove the bolts on both ends of the bottom coil holding it in place and then lift and slid...

Page 48: ...ds tag Transportation charges must be prepaid The return of the part does not constitute an order for replacement Therefore a purchase order must be entered through the nearest Daikin Applied represen...

Page 49: ...te _________________________________ Purchasing contractor ___________________________________________________________________________________________ City ____________________________________________...

Page 50: ...n motor amp draw s per phase L1 _____________ L2 _____________ L3 _____________ Fan array units only L1 _____________ L2 _____________ L3 _____________ L1 _____________ L2 _____________ L3 ___________...

Page 51: ...age 3 Stage 4 Stage 5 Stage 6 Phase L1 ___________ ____________ ____________ ___________ ___________ ____________ Phase L2 ___________ ____________ ____________ ___________ ___________ ____________ Ph...

Page 52: ...START Specifications For gas see Forced Draft Gas Burner Installation and Maintenance Bulletin IM 684 and IM 685 A Gas Furnace Model no __________________ B Gas Burner Model no ___________________ Ser...

Page 53: ...__________________ Startup date ___________________________ Return completed form by mail to Daikin Warranty Department 13600 Industrial Park Boulevard Minneapolis MN 55441 or by email to AAH Wty_WAR_...

Page 54: ..._______________________________________________________ 2 How would you rate the overall appearance of the product i e paint fin damage etc Excellent Good Fair Poor 3 Did all sections of the unit fit...

Page 55: ......

Page 56: ...sold pursuant to its standard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Applied Representative for warranty details To find your local Daikin Applied R...

Reviews: