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Installation manual

1

RZQG71~140L + RZQSG100~140L

Split system air conditioners

4P339538-1A – 2014.03

Content

Page

1.

Definitions ................................................................................................ 1
1.1.

Meaning of warnings and symbols................................................. 1

1.2.

Meaning of used terms .................................................................. 1

2.

Safety considerations............................................................................... 2

3.

Before installation..................................................................................... 3
3.1.

Scope of this manual ..................................................................... 3

3.2.

Precautions .................................................................................... 3

3.3.

Precautions for R410A................................................................... 3

3.4.

Installation ...................................................................................... 4

4.

Accessories.............................................................................................. 4
4.1.

Handling......................................................................................... 4

5.

Selecting installation site.......................................................................... 4
5.1.

General .......................................................................................... 4

5.2.

Selecting a location in cold climates .............................................. 5

6.

Precautions on installation ....................................................................... 5
6.2.

Installation method for prevention of falling over ........................... 6

6.3.

Drain pipe disposal ........................................................................ 6

7.

Installation service space ......................................................................... 6
7.1.

Precaution on installation ............................................................... 6

8.

Refrigerant pipe size and allowable pipe length....................................... 7
8.1.

Selection of piping material............................................................ 7

8.2.

Refrigerant pipe size ...................................................................... 7

8.3.

Selection of branch pipe ................................................................ 8

8.4.

Allowable pipe length and height difference................................... 8

9.

Precautions on refrigerant piping ............................................................. 9
9.1.

Flaring guidelines........................................................................... 9

9.2.

Brazing guidelines........................................................................ 10

9.3.

Stop valve operation .................................................................... 10

9.4.

Tightening torques ........................................................................11

10. Refrigerant piping....................................................................................11

10.1. Preventing foreign objects from entering ......................................11
10.2. Precautions when connecting field piping 

and regarding insulation................................................................11

10.3. Cautions for necessity of a trap ................................................... 12

11. Leak test and vacuum drying ................................................................. 12

11.1. General guidelines ....................................................................... 12
11.2. Setup............................................................................................ 12
11.3. Leak test ...................................................................................... 12
11.4. Vacuum drying ............................................................................. 13

12. Charging refrigerant ............................................................................... 13

12.1. Important information regarding the refrigerant used................... 13
12.2. Precautions and general guidelines............................................. 13
12.3. Calculating the additional refrigerant charge ............................... 14
12.4. Complete recharging.................................................................... 15
12.5. Total charging weight of the refrigerant (after a 

leak, etc.) ..................................................................................... 15

13. Pump down operation ............................................................................ 15

14. Electrical wiring work.............................................................................. 16

14.1. Precautions on electrical wiring work........................................... 16
14.2. Connecting power supply and inter-unit wiring ............................ 16
14.3. Precautions on wiring of power supply and 

inter-unit wiring............................................................................. 17

14.4. Specifications of standard wiring components ............................. 17

15. Test operation......................................................................................... 18

15.1. Pre-run checks............................................................................. 18
15.2. Remote controller confirmation .................................................... 18
15.3. Test run ........................................................................................ 18
15.4. Precautions regarding test-runs................................................... 19
15.5. Failure diagnosis at the moment of first installation ..................... 19

16. Wiring diagram ....................................................................................... 20

Thank you for purchasing this product.

The original instructions are written in English. All other languages 
are translations of the original instructions.

1.

Definitions

1.1.

Meaning of warnings and symbols

Warnings in this manual are classified according to their severity and 
probability of occurrence.

Some types of danger are represented by special symbols:

1.2.

Meaning of used terms

Installation manual:

Instruction manual specified for a certain product or application, 
explaining how to install, configure and maintain it.

Operation manual:

Instruction manual specified for a certain product or application, 
explaining how to operate it.

Maintenance instructions:

Instruction manual specified for a certain product or application, 
which explains (if relevant) how to install, configure, operate and/or 
maintain the product or application.

Dealer:

Sales distributor for products as per the subject of this manual.

Installer:

Technical skilled person who is qualified to install products as per the 
subject of this manual.

User:

Person who is owner of the product and/or operates the product.

RZQG71~140L_V1B
RZQG71~140L_Y1B
RZQSG100~140L_V1B
RZQSG100~140L_Y1B

Split system air conditioners

Installation manual

CAREFULLY READ THESE INSTRUCTIONS BEFORE 
INSTALLATION. THEY WILL TELL YOU HOW TO 
INSTALL AND HOW TO CONFIGURE THE UNIT 
PROPERLY. KEEP THIS MANUAL IN A HANDY PLACE 
FOR FUTURE REFERENCE.

DANGER

Indicates an imminently hazardous situation which, if not 
avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not 
avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not 
avoided, may result in minor or moderate injury. It may also 
be used to alert against unsafe practices.

NOTICE

Indicates situations that may result in equipment or 
property-damage accidents only.

INFORMATION

This symbol identifies useful tips or additional information.

Electric current.

Danger of burning and scalding.

Summary of Contents for RZQG71L8V1B

Page 1: ...L RZQG71L8V1B RZQG100L8V1B RZQG125L8V1B RZQG140L7V1B RZQG71L8Y1B RZQG100L8Y1B RZQG125L8Y1B RZQG140L7Y1B RZQSG100L8V1B RZQSG125L8V1B RZQSG140L7V1B RZQSG100L8Y1B RZQSG125L8Y1B RZQSG140L7Y1B Split system...

Page 2: ...A B 1 2 4 5 H1 L3 L2 L3 L4 L2 L3 L4 L5 L6 L7 A C E B D H 1 2 3 1 50 Hz 220 240 V 3N 50 Hz 380 415 V V1 type Y1 type 1 2 4 5 A 1 A 2 100 100 100 100 1 1 2 H1 H1 H1 H2 H2 H2 L1 L1 L1 L1 L2 7 R410A R410...

Page 3: ...o com o Certificado C 09 A B C 10 Bem rk som anf rt i A og positivt vurderet af B i henhold til Certifikat C 11 Information enligt A och godk nts av B enligt Certifikatet C 12 Merk som det fremkommer...

Page 4: ...15 3 Test run 18 15 4 Precautions regarding test runs 19 15 5 Failure diagnosis at the moment of first installation 19 16 Wiring diagram 20 Thank you for purchasing this product The original instruct...

Page 5: ...an withstand its weight Insufficient strength may result in the fall of equipment and causing injury Carry out the specified installation work in consideration of strong winds typhoons or earthquakes...

Page 6: ...is advised to foresee a delay of 10 minutes for signalling the alarm in case the alarm temperature is exceeded The unit may stop for several minutes during normal operation for defrosting the unit or...

Page 7: ...or neighbours Safe places which can withstand the unit s weight and vibration and where the unit can be installed level Places where there is no possibility of flammable gas or product leak The equipm...

Page 8: ...tdoor unit In heavy snowfall areas it is very important to select an installation site where the snow will not affect the unit and set the outlet side at a right angle to the direction of the wind 6 P...

Page 9: ...let space position the units with consideration to the space required for the onsite refrigerant piping work as well Consult your dealer if the work conditions do not match those in the drawings 7 1 P...

Page 10: ...ion shall comply with applicable legislation In Europe the EN378 is the application standard that shall be used NOTICE To persons in charge of piping work Be sure to open the stop valve after piping i...

Page 11: ...el 71 100 125 140 Maximum total one way piping length a a Parenthesized figure represents the equivalent length Pair L1 size down 10 m 10 m standard 50 m 70 m 75 m 90 m size up 25 m 35 m 35 m 45 m Twi...

Page 12: ...se using existing piping with deteriorated oil will cause compressor breakdown Put some residual oil of the pipes you want to reuse on a piece of white paper or on the white surface of an oil checking...

Page 13: ...it will deteriorate the refrigerant oil 9 3 Stop valve operation Cautions on handling the stop valve Make sure to keep both stop valves open during operation The figure below shows the name of each pa...

Page 14: ...he edge and the surrounding end surfaces to prevent rusting When passing electrical wiring through the knock out holes remove any burrs from the knock out holes and wrap the wiring with protective tap...

Page 15: ...ks Use a 2 stage vacuum pump with a non return valve which can evacuate to a gauge pressure of 100 7 kPa 5 Torr absolute 755 mm Hg Connect the vacuum pump to both the service port of the gas stop valv...

Page 16: ...leak test and vacuum drying see 11 Leak test and vacuum drying on page 12 This unit requires additional charging of refrigerant according to the length of refrigerant piping connected at the site Mak...

Page 17: ...b G2 12 m 6 4 R2 0 6 kg 3 Refrigerant charge amount R R1 R2 0 5 0 6 1 1 kg Example 2 1 G1 L1 5 m G2 L2 L3 L4 17 17 20 54 2 Over 30 m a G1 5 m R1 0 0kg b G1 G2 30 5 54 30 29 6 4 R2 0 9 kg 3 Refrigerant...

Page 18: ...g on mode type RZQG71 RZQSG100 125 RZQG100 140 RZQSG140 Model Liquid piping Refrigerant piping length 5 10 m a b a For RZQG units only 3 10 m b For RZQG units only When piping length is less than 5 m...

Page 19: ...ring Secure the earth wire to the stop valve attachment plate so that it does not slide Secure the earth wire to the stop valve attachment plate one more time along with the electric wiring and the in...

Page 20: ...nsibility of the installer or user of the equipment to ensure by consultation with the distribution network operator if necessary that the equipment is connected only to a supply with a short circuit...

Page 21: ...wiring as mentioned on the wiring diagram Make sure no wiring has been forgotten and that there are no missing phases or reverse phases Is the unit properly grounded Is the wiring between units connec...

Page 22: ...or of this product only works during the initialisation stage after a power reset The reversed phase protection detector is designed to stop the product in case of an abnormality when the product is s...

Page 23: ...eat exchanger middle R6T Thermistor liquid R10T Thermistor fin RC V1B Signal receiver circuit S1PH High pressure switch TC V1B Signal transmission circuit V1R IGBT power module V1T V1B Insulated gate...

Page 24: ...4P339538 1A 2014 03 Copyright 2013 Daikin...

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