6 Installation
Installer and user reference guide
21
RXYSQ4~Y1B
VRV IV-S system air conditioner
4P404676-1A – 2016.03
Therefore, there will be explained 2 methods for initial installation,
leak test and vacuum drying.
Method 1: Before power ON
If the system has not yet been powered on, no special action is
required to perform the leak test and the vacuum drying.
Method 2: After power ON
If the system has already been powered on, activate setting [2‑21]
(refer to
"7.2.4 To access mode 1 or 2" on page 29
). This setting
will open field expansion valves to guarantee a R410A piping
pathway and make it possible to perform the leak test and the
vacuum drying.
NOTICE
Make sure that all indoor units connected to the outdoor
unit are powered on.
NOTICE
Wait until the outdoor unit has finished the initialisation to
apply setting [2‑21].
Leak test and vacuum drying
Checking the refrigerant piping involves:
▪ Checking for any leakages in the refrigerant piping.
▪ Performing vacuum drying to remove all moisture, air or nitrogen
in the refrigerant piping.
If there is a possibility of moisture being present in the refrigerant
piping (for example, water may have entered the piping), first carry
out the vacuum drying procedure below until all moisture has been
removed.
All piping inside the unit has been factory tested for leaks.
Only field installed refrigerant piping needs to be checked.
Therefore, make sure that all the outdoor unit stop valves are firmly
closed before performing leak test or vacuum drying.
NOTICE
Make sure that all (field supplied) field piping valves are
OPEN (not outdoor unit stop valves!) before you start leak
test and vacuuming.
For more information on the state of the valves, refer to
"6.5.3 Checking refrigerant piping: Setup" on page 21
6.5.2
Checking refrigerant piping: General
guidelines
Connect the vacuum pump through a manifold to the service port of
all stop valves to increase efficiency (refer to
refrigerant piping: Setup" on page 21
).
NOTICE
Use a 2-stage vacuum pump with a non-return valve or a
solenoid valve that can evacuate to a gauge pressure of
–100.7 kPa (5 Torr absolute).
NOTICE
Make sure the pump oil does not flow oppositely into the
system while the pump is not working.
NOTICE
Do not purge the air with refrigerants. Use a vacuum pump
to evacuate the installation.
6.5.3
Checking refrigerant piping: Setup
p< p>
N2
C
b
c
e
a
g
f
d
A
B
a
Pressure reducing valve
b
Nitrogen
c
Weighing scales
d
Refrigerant R410A tank (siphon system)
e
Vacuum pump
f
Liquid line stop valve
g
Gas line stop valve
A
Valve A
B
Valve B
C
Valve C
Valve
State of valve
Valve A
Open
Valve B
Open
Valve C
Open
Liquid line stop valve
Close
Gas line stop valve
Close
NOTICE
The connections to the indoor units and all indoor units
should also be leak and vacuum tested. Keep any possible
(field supplied) field piping valves open as well.
Refer to the indoor unit installation manual for more details.
Leak test and vacuum drying should be done before the
power supply is set to the unit. If not, see also the flow
chart earlier described in this chapter (see
checking the refrigerant piping" on page 20
).
6.5.4
To perform a leak test
The leak test must satisfy the specifications of EN378‑2.
To check for leaks: Vacuum leak test
1
Evacuate the system from the liquid and gas piping to
–100.7 kPa (–1.007 bar/5 Torr) for more than 2 hours.
2
Once reached, turn off the vacuum pump and check that the
pressure does not rise for at least 1 minute.
3
Should the pressure rise, the system may either contain
moisture (see vacuum drying below) or have leaks.
To check for leaks: Pressure leak test
1
Break the vacuum by pressurising with nitrogen gas to a
minimum gauge pressure of 0.2 MPa (2 bar). Never set the
gauge pressure higher than the maximum operation pressure of
the unit, i.e. 4.0 MPa (40 bar).
2
Test for leaks by applying a bubble test solution to all piping
connections.
3
Discharge all nitrogen gas.
NOTICE
Make sure to use a recommended bubble test solution
from your wholesaler. Do not use soap water, which may
cause cracking of flare nuts (soap water may contain salt,
which absorbs moisture that will freeze when the piping
gets cold), and/or lead to corrosion of flared joints (soap
water may contain ammonia which causes a corrosive
effect between the brass flare nut and the copper flare).
