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8

English

Outdoor Unit Installation

6.

Refilling the refrigerant

Check the type of refrigerant to be used on the machine nameplate.

Precautions when adding R410A

Fill from the liquid pipe in liquid form.

It is a mixed refrigerant, so adding it in gas form may cause the refrigerant composition to change, preventing normal operation.

1) Before filling, check whether the cylinder has a siphon attached or not. (It should have something like “liquid filling siphon 

attached” displayed on it.)

• Be sure to use the R410A tools to ensure pressure and to prevent foreign objects entering.

7.

Refrigerant piping work

7-1 Cautions on pipe handling 

1) Protect the open end of the pipe against dust and moisture.

2) All pipe bends should be as gentle as possible. Use a pipe bender 

for bending. 

7-2 Selection of copper and heat insulation materials

When using commercial copper pipes and fittings, observe the following:

1) Insulation material:  Polyethylene foam 

Heat transfer rate:  0.041 to 0.052W/mK (0.024 to 0.030Btu/fth°F (0.035 to 0.045kcal/mh°C))
Refrigerant gas pipe’s surface temperature reaches 230°F (110°C) max.
Choose heat insulation materials that will withstand this temperature.

2) Be sure to insulate both the gas and liquid piping and to provide insulation 

dimensions as below.  

3) Use separate thermal insulation pipes for gas and liquid refrigerant pipes.

Gas side

Liquid side

Gas pipe 

thermal insulation

Liquid pipe 

thermal insulation

O.D. 3/8 inch 

(9.5mm)

O.D. 1/4 inch 

(6.4mm)

I.D. 0.472-0.591 inch 

(12-15mm)

I.D. 0.315-0.393 inch 

(8-10mm)

Minimum bend radius

Thickness 0.393 inch (10mm) Min.

1-3/16 inch (30mm) or more

Thickness 0.031 inch (0.8mm) (C1220T-O)

Filling a cylinder with an attached siphon

Stand the cylinder upright when 
filling.

There is a siphon pipe inside, so the 
cylinder need not be upside-down to 
fill with liquid.

Filling other cylinders

Turn the cylinder upside-down 
when filling.

Wall

If no flare cap is 
available, cover 
the flare mouth 
with tape to keep 
dirt or water out.

Be sure to 
place a cap.

Rain

Gas pipe

Liquid pipe

Gas pipe 
insulation

Liquid pipe 
insulation

Finishing tape

Drain hose

Inter-unit wiring

01_EN_3P253189-4E.fm  Page 8  Monday, September 6, 2010  4:20 PM

Summary of Contents for RXS09JEVJU

Page 1: ...XS12JEVJU RKS12JEVJU RXN09JEVJU RKN09JEVJU RXN12JEVJU RKN12JEVJU English Fran ais Espa ol Installation manual R410A Split series Manuel d installation S rie split R410A Manual de instalaci n Serie Spl...

Page 2: ...t children will not play with them Children playing with plastic bags face the danger of death by suffocation Do not install unit in an area where flammable materials are present due to risk of explos...

Page 3: ...ead to equipment damage and personal injury Be sure to install a ground fault circuit interrupter breaker Failure to install a ground fault circuit interrupter breaker may result in electrically shock...

Page 4: ...feet 3m away depending on radio wave conditions 8 In coastal areas or other places with salty atmosphere of sulfate gas corrosion may shorten the life of the air conditioner 9 Since drain flows out o...

Page 5: ...ired for refrigerant pipe exceeding 33ft 10m in length Be sure to add the proper amount of additional refrigerant Failure to do so may result in reduced perfomance The suggested shortest pipe length i...

Page 6: ...When installing the outdoor unit refer to Precautions for Selecting the Location and the Outdoor Unit Installation Drawings 2 If drain work is necessary follow the procedures below 2 Drain work Heat...

Page 7: ...ts and gas leakage Align the centers of both flares and tighten the flare nuts 3 or 4 turns by hand Then tighten them fully with the torque wrenches A Check Flare s inner surface must be flaw free The...

Page 8: ...anifold to gas stop valve s service port 2 Fully open gauge manifold s low pressure valve Lo and completely close its high pressure valve Hi High pressure valve subsequently requires no operation 3 Do...

Page 9: ...4 to 0 030Btu fth F 0 035 to 0 045kcal mh C Refrigerant gas pipe s surface temperature reaches 230 F 110 C max Choose heat insulation materials that will withstand this temperature 2 Be sure to insula...

Page 10: ...eration to stop press the indoor unit ON OFF button Using the main unit s remote controller 1 Press the ON OFF button Operation will start 2 Press the TEMP button and the MODE button at the same time...

Page 11: ...before wiring A protection plate is fixed for protection from the high voltage section Before staring wiring work dismount the protection plate by removing the 2 screws and dismount the conduit mount...

Page 12: ...s with the work may cause heat and fires 3 Pull the wire and make sure that it does not disconnect Then fix the wire in place with a wire stop Strip wire end to this point Excessive strip length may c...

Page 13: ...tion in accordance with the operation manual to ensure that all functions and parts such as fin movement are working properly The air conditioner requires a small amount of power in its standby mode I...

Page 14: ...1010 HT 3P253189 4E M09B111C Two dimensional barcodeisacode for manufacturing 66163045 00_CV_3P253189 4E fm Page 2 Monday September 6 2010 4 18 PM...

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