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Installation

EDUS30-900-N

46

Installation of Outdoor Units

10. CHECKS AFTER INSTALLATION

WARNING

• Never connect power supply wiring to the terminal block for 

remote controller wiring as this could damage the entire system.

Attach the power wire securely.

To avoid injury, always make sure that the circuit breaker on the 
power supply panel of the installation is switched off before doing 
any work.

After the installation, check the following before switching on the cir-
cuit breaker:

1.

The position of the switches that requires an initial setting
Make sure that switches are set according to your application 
needs before turning the power supply on.

2.

Power supply wiring and transmission wiring
Use a designated power supply and transmission wiring and make 
sure that it has been carried out according to the instructions 
described in this manual, the wiring diagrams and local and 
national regulations.

3.

Pipe sizes and pipe insulation
Make sure that correct pipe sizes are installed and that the insula-
tion work is properly executed.

4.

Additional refrigerant charge
The amount of refrigerant to be added to the unit should be written 
on the included “Additional Refrigerant” label, and attach it to the 
rear side of the front cover.

5.

Measurement of insulation in main power circuit
Using a megatester for 500V, check that the insulation resistance 
of 2M

 or more is attained by applying a voltage of 500V DC 

between power terminals and earth. Never use the megatester for 
the transmission wiring.

6.

Installation date
Be sure to keep record of the installation date on the “Additional 
Refrigerant” label.

11. TEST RUN

CAUTION

After completing installation, be sure to open the valves.
(Operating the unit with the valves shut will break the compres-
sor.)

11-1 Air discharge

• Running the heat source water pump, carry out air discharge 

process until the water comes out from the air discharge hole of 
local piping.
(For the operation to be done for the first time after installation, you 
need to perform a checking operation.)

11-2 Before turn on the power supply

• Close the electrical components lid securely before turning on power.
• Make settings for outside unit PC board (A1P) after power-on and 

check the LED display from inspection door that is on the electrical 
components box lid.

11-3 Check operation

When running the unit for the first time after installation, be sure to 
perform a test operation following these steps. (Not performing a test 
operation when the unit is first installed may prevent the unit from 
operating properly.)

• During the operation, monitor the outdoor unit operation status and 

check for any incorrect wiring.

(Refer to figure 27)

1.

Electrical components box

2.

Electrical components box lid

3.

Service lid

4.

Inspection cover

5.

[Service precaution] Label

(1) Check the connection of interlock

circuit

The outside unit cannot be operated if the 
interlock circuit has not been connected.

(2)• As necessary, configure the sys-

tem settings onsite by using the 
dipswitch (DS1) on the outside unit 
PC-Board (A1P) and push button 
switches (BS1 to 5).

• When the system is in the multiple-

outside unit configuration (Out 
Multi), perform the configuration on 
the main unit. (Any settings made 
on a sub unit will be ignored.)

After this, close the electrical com-
ponents box lid.

Always perform configuration after turning 
ON the power. To learn the setting 
method, refer to the [Service Precautions] 
label attached at the position shown in the 
figure on the right
(Electric box lid in outside unit).
(Remember, the actual settings you have 
made must be recorded on the [Service 
Precautions] label.)

(3) Turn ON the power to the outside 

units and indoor units.

Make sure to turn ON the power 6 hours 
before starting the operation. This is nec-
essary to warm the crankcase preliminar-
ily by the electric heater.

(4) Start the heat source water pump 

and fill the heat source water in the 
outside unit.

The outside unit cannot be operated if the 
heat source water pump is not running.

(5) Make sure that the temperature of 

heat source water is kept within the 
operation range (60 - 100 °F).

The outside unit cannot be operated at a 
temperature outside the operation range.

(6) Check the LED on the PC board (A1P) in the outside unit to see if the data 

transmission is performed normally.

(7)• Using the push button switches 

(BS1 - 5) on the PC board (A1P) of 
outside unit, carry out a local set-
ting, if necessary.

• When the system is in the multiple-

outside unit configuration (Out 
Multi), perform the configuration on 
the main unit. (Any settings made 
on a sub unit will be ignored.)

Always perform configuration after turning 
ON the power. To learn the setting 
method, refer to the [Service Precautions] 
label attached at the position shown in the 
figure on the right
(Electric box lid in outside unit).
(Remember, the actual settings you have 
made must be recorded on the [Service 
Precautions] label.)

(8) Check all stop valves are opened. 

If some stop valve is closed, open 
them.
(Refer to “

9-10 Stop valve operation 

procedure

”.)

[CAUTION]

Do not leave any stop valve closed. 
Otherwise the compressor will fail.
For Heat recovery system of cooling and 
heating:
Open all stop valves on the suction side, 
discharge gas side and liquid side.
For cooling and heating switching opera-
tion system:
Open the stop valves on discharge gas 
side and liquid side. 

(Keep the stop valve 

on suction side fully closed.)

(9)Perform the check operation follow-

ing the instructions printed on the
[Service Precautions] label.

If you push the test run button (BS4) on 
the PC board (A1P) of the outside unit for 
5 seconds, the test run starts.
If you want to interrupt the test run, push the 
RETURN button (BS3) on PC board (A1P) of 
the outside unit. The system continues resid-
ual operation for about 1 minute (maximum 
10 minutes) and then stops.
(During test run, you cannot stop it by a 
command from a remote controller.)

You need to perform the above settings 
on the PCB by accessing the PCB 
through the inspection cover on the 
switch box cover.

Bulk
(main)

Bulk
(sub)

Multi

Demand

(

) The base (main) unit is the outside unit to which the interconnecting wiring for the

indoor units is connected. The other outside units are sub units.

LED display 
(Default status 
before delivery)

One outside unit installed

When multiple 
outside unit 
installed (

)

Master station
Sub station 1

Sub station 2

Microcomputer 
operation 
monitor

Page

HAP

H1P

H2P

H3P

H4P

H5P

H6P

H7P

H8P

Ready/
Error

Cooler/heater changeover

Individual

Low 
noise

LED display:

OFF

ON

Blinking

Summary of Contents for RWEYQ72

Page 1: ...EDUS 30 900 N AMERICAS AMERICAS Installation...

Page 2: ...g 3 3 REFNET Pipe System 4 3 1 Layout Example 4 3 2 Max Refrigerant Piping Length 5 3 3 Field Refrigerant Piping 6 3 4 REFNET Joints and Headers 7 4 REFNET Pipe System 9 4 1 REFNET Joint Branch Kit 9...

Page 3: ...Center of Gravity EDUS30 900 N 2 Installation of Outdoor Units 1 Center of Gravity RWEYQ72 80PTJU 4D055409 4D066040...

Page 4: ...EDUS30 900 N Installation and Repair Space Drawing Installation of Outdoor Units 3 2 Installation and Repair Space Drawing RWEYQ72 84PTJU 3D066039...

Page 5: ...must be used for all the pipe work For further details concerning choosing components see REFNET and Piping Selection Rules 3 The Daikin REFNET kits are supplied with insulation intended to fit over...

Page 6: ...e down flow of the REFNET Header 3 If the outside unit is located under the indoor unit the level difference is a maximum of 131 2ft 4 For geothermal applications if the condenser is lower than the in...

Page 7: ...piping must be insulated Materials Glass fiber or heat resistant polyethylene foam Thickness 1 2 inch or more depending on National or Local Code Heat resistance Be sure to use insulation that is des...

Page 8: ...y or vertically When the size of the selected field piping is different from that of branch pipe then the connecting section should be cut with a pipe cutter as shown in the figure below When you are...

Page 9: ...he outdoor unit side of the liquid pipe header Cut the B section with a pipe cutter as shown below and connect it to the A section Connect the flared section of the field pipe to the B section Fit the...

Page 10: ...1 2 5 8 3 4 5 8 1 2 5 8 1 2 3 1 8 1 5 8 13 5 16 14 15 16 7 8 5 8 3 4 3 15 16 3 4 3 1 8 3 8 3 8 1 4 3 1 8 1 4 3 8 1 9 16 9 13 16 11 7 16 Gas Side Insulation Insulation Liquid Side D3K03623A 7 8 3 4 3 4...

Page 11: ...2 1 2 3 8 5 8 3 1 8 1 5 8 1 9 16 11 13 16 13 3 8 3 8 3 8 1 4 3 8 1 4 3 1 8 1 9 16 9 13 16 11 7 16 D3K03627B Suction gas side Discharge gas side Liquid side Insulation Insulation Insulation 1 7 8 3 15...

Page 12: ...Outdoor Units 11 KHRP25M73TU KHRP26M22T KHRP26M33T C 3P113149B D3K05573 Liquid side Joint Discharge gas side Joint Suction gas side Joint 3 4 7 8 7 8 1 1 2 3 4 5 8 5 8 3 8 1 2 3 8 3 8 1 4 1 4 3 8 3 8...

Page 13: ...REFNET Pipe System EDUS30 900 N 12 Installation of Outdoor Units C 3P113149B 3 4 5 8 3 4 5 8 5 8 1 2 3 8 1 4 7 8 7 8 1 2 3 8 3 8 3 8 3 8 3 8 3 4 3 4 5 8 7 8 3 4...

Page 14: ...stallation of Outdoor Units 13 KHRP25M22T KHRP25M33T C 3P113621B 3 4 3 8 7 8 1 1 2 7 8 3 4 5 8 1 2 1 2 3 8 1 4 3 8 3 8 1 4 5 8 5 8 1 2 3 8 3 4 3 4 5 8 3 4 5 8 1 2 1 2 1 2 5 8 5 8 1 2 1 2 5 8 1 2 3 8 3...

Page 15: ...e System EDUS30 900 N 14 Installation of Outdoor Units C 3P113621B 3 4 5 8 5 8 3 4 3 4 5 8 7 8 7 8 3 4 3 4 5 8 3 8 3 8 3 4 5 8 5 8 1 2 1 2 7 8 3 4 3 4 5 8 3 4 5 8 1 2 3 8 3 8 1 4 1 2 5 8 1 2 3 8 3 4 5...

Page 16: ...EDUS30 900 N REFNET Pipe System Installation of Outdoor Units 15 KHRP25M72TU KHRP26M72TU KHRP25M73TU KHRP26M73TU 3P161697D...

Page 17: ...REFNET Pipe System EDUS30 900 N 16 Installation of Outdoor Units 3P161697D...

Page 18: ...Liquid Side Insulation Insulation 3 4 5 8 7 8 3 4 5 8 5 8 1 2 1 2 5 8 7 8 1 1 2 1 2 3 8 1 2 3 8 1 4 1 4 1 4 3 8 4 3 4 3 1 4 4 3 4 5 3 4 10 3 8 8 1 8 3 7 8 3 1 8 4 3 4 4 3 4 5 7 8 20 1 8 26 3 8 2 3 8...

Page 19: ...4 5 8 7 8 3 4 5 8 1 2 1 2 5 8 3 4 1 4 3 8 1 2 3 8 1 4 1 4 3 8 1 2 5 8 3 4 1 2 5 8 1 2 1 2 3 8 3 8 3 8 1 2 5 8 5 8 D3K03634C 1 3 4 5 8 1 2 7 8 1 3 4 1 2 1 2 1 2 5 8 5 8 5 8 1 2 3 8 1 2 3 8 3 8 3 8 1 2...

Page 20: ...or Units 19 KHRP26M22H KHRP26M33H KHRP26M72H C 3P113151C 7 8 1 5 8 3 8 3 8 5 8 3 4 3 8 5 8 5 8 3 4 3 4 7 8 3 4 5 8 1 1 8 1 1 4 5 8 1 2 3 4 1 2 1 2 5 8 1 2 3 8 1 4 1 4 1 2 5 8 1 5 8 1 2 1 2 1 2 1 2 3 8...

Page 21: ...REFNET Pipe System EDUS30 900 N 20 Installation of Outdoor Units C 3P113151C 7 8 1 1 1 8...

Page 22: ...ts 21 KHRP25M33H KHRP25M72H C 3P113623C 5 8 3 4 3 8 5 8 1 2 3 8 3 4 5 8 3 4 3 4 5 8 1 2 1 1 8 1 1 1 4 7 8 5 8 3 4 1 2 5 8 1 2 1 2 1 2 5 8 1 2 1 2 5 8 3 4 5 8 1 2 3 8 3 8 1 2 3 8 1 2 3 8 3 8 1 4 3 8 1...

Page 23: ...REFNET Pipe System EDUS30 900 N 22 Installation of Outdoor Units C 3P113623C 7 8 1 1 1 8...

Page 24: ...EDUS30 900 N REFNET Pipe System Installation of Outdoor Units 23 KHRP25M73HU KHRP26M73HU 3P185500...

Page 25: ...REFNET Pipe System EDUS30 900 N 24 Installation of Outdoor Units 3P185500...

Page 26: ...EDUS30 900 N REFNET Pipe System Installation of Outdoor Units 25 4 3 Outdoor Unit Multi Connection Piping Kit BHFP22MA56 84U BHFP26MA56 84U...

Page 27: ...REFNET Pipe System EDUS30 900 N 26 Installation of Outdoor Units 1P185542...

Page 28: ...3 35 7 16 13 3 4 13 16 13 3 4 13 16 19 11 16 13 16 13 16 13 16 3 15 16 9 13 16 21 5 8 30 11 16 9 9 8 10 8 9 7 7 6 6 6 9 7 8 5 8 15 3 8 4 3 1 2 11 13 16 39 3 8 35 7 16 19 11 16 1 2 3 4 4 10 5 6 5 4 9 6...

Page 29: ...F1 F2 F1 F2 Q1 Q2 X3M A1P 1 2 figure 13 figure 12 figure 11 A B C A B C F1 F1 F2 F2 Q1 Q2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 4 5 6 1 2 7 C H SELECTOR TO IN D UNIT TO OUT D UNIT TO...

Page 30: ...3 6 Heat pump system Heat recovery system 1 2 3 4 5 6 7 8 9 10 11 5 4 12 14 15 16 17 13 figure 16 A B C A B C 1 DS1 1 2 3 4 OFF ON O U T I N TO IN D UNIT F1 F2 A1P A1P DS1 1 2 3 4 OFF ON O U T I N F1...

Page 31: ...Units figure 25 1 1 2 2 3 3 4 4 5 6 Heat pump system Heat recovery system 4 5 3 2 1 figure 24 1 11 1 2 2 4 3 4 3 5 5 R410A R410A 9 7 7 8 13 9 6 6 16 10 10 10 10 17 12 12 14 15 15 18 18 Heat pump syste...

Page 32: ...leak age electric shocks fire or the unit falling Install the air conditioner on a foundation strong enough that it can withstand the weight of the unit A foundation of insuf ficient strength may resu...

Page 33: ...eliminate the noise Dismantling the unit treatment of the refrigerant oil and ad ditional parts must be done in accordance with the relevant local state and national regulations Do not use the followi...

Page 34: ...25M72H KHRP25M73HU REFNET joint KHRP25M22T KHRP25M33T KHRP25M72TU KHRP25M73TU REFNET header KHRP26M22H KHRP26M33H KHRP26M72H KHRP26M73HU REFNET joint KHRP26M22T KHRP26M33T KHRP26M72TU KHRP26M73TU Numb...

Page 35: ...ter Caution for refrigerant leaks NOTE 1 An inverter air conditioner may cause electronic noise gener ated from AM broadcasting Examine where to install the main air conditioner and electric wires kee...

Page 36: ...r any unavoidable reason arrange so that no vibration from the unit may be transmitted to the wall surface by insulating the vibration using cushions etc NOTE Prepare a water drainage channel around t...

Page 37: ...side unit 4 After the test run has been completed inspect the strainer at the inlet piping of the outside unit Clean it if it is dirty 7 3 Daily service and maintenance 1 Management of water quality T...

Page 38: ...alization purpose 5 After the process of neutralization has been completed rinse the inner part of the plate type heat exchanger with care using fresh and clean water 6 When using any cleaning agent s...

Page 39: ...erference malfunc tions and breakage Be sure to connect the power wiring to the power wiring terminal block and secure it as described in Field line connection Transmission wiring should be secured as...

Page 40: ...follow the limits below If the transmission wiring is beyond these limits it may result in malfunction of transmission Maximum wiring length 3280 ft Total wiring length 6560 ft Max branches No of bra...

Page 41: ...lled by a licensed refrigeration tech nician and must comply with relevant local and national regula tions CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT PIPING Do not use flux when brazing copper to co...

Page 42: ...s like moisture and contamination from mixing into the system Great caution is needed when passing copper tubes through walls 9 3 Pipe connection Only use the flare nuts included with the unit Using d...

Page 43: ...BHFP26MA56U 84U is necessary for the multi installation of outside units See the installation manual attached to the kit with attention to installation restrictions described in connecting the refrig...

Page 44: ...of liquid piping size at 7 8 0 235 lbs ft Total length ft of liquid piping size at 3 8 Total length ft of liquid piping size at 1 4 Total length ft of liquid piping size at 3 4 Total length ft of liqu...

Page 45: ...lve might drip down into the indoor unit through gaps in the insulation and piping because the outside unit is located higher than the indoor unit etc this must be prevented by caulking the connection...

Page 46: ...while charging additional refrigerant 9 10 Stop valve operation procedure CAUTION Do not open the stop valve until 1 6 of 9 8 Checking of device and installation conditions are completed If the stop...

Page 47: ...Out Multi perform the configuration on the main unit Any settings made on a sub unit will be ignored After this close the electrical com ponents box lid Always perform configuration after turning ON t...

Page 48: ...ts may continue operating for further 5 minutes at maximum If the system has not undergone any check operation by the test operation button since it was first installed an malfunction code U3 is displ...

Page 49: ...s directly related to the humanly occupied space in to which it could leak The unit of measurement of the concentration is lb ft3 the weight in lb of the refrigerant gas in 1 ft3 volume of the occupie...

Page 50: ...tting k h k k k k h Level 1 60 level Level 2 70 level Level 3 80 level khhhhhl khhhhlh khhhlhh E External control adaptor setting 1 k h h k k h h ON OFF khhhhlh khhhhhl F Remote controller display mal...

Page 51: ...AK FS K 1645 Wallace Drive Suite 110 Carrollton TX75006 info daikinac com www daikinac com AMERICAS Specifications designs and other content appearing in this brochure are current as of March 2010 bu...

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