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21

English

11. TEST RUN

11-1 Before test run

Make sure the following works are completed in accordance with 
the installation manual.

„

Piping work

„

Wiring work

„

Air tight test and vacuum drying

„

Additional refrigerant charge

„

Check operation

Check that all work for the BS, indoor unit are finished and there 
are no danger to operate.

11-2 Test Run

After all works are completed, operate the unit normally and check 
the following.
(1) Make sure the indoor and outdoor units are operating normally.
(2) Operate each indoor unit one by one and make sure the corre-

sponding outdoor unit is also operating.

(3) Check to see if cold (or hot) air is coming out from the indoor unit.
(4) Push the fan direction and strength buttons on the remote control-

ler to see if they operate properly.

Note

Heating is not possible if the outdoor temperature is 24°C or 
higher. Refer to the Operation manual.

If a knocking sound can be heard in the liquid compression of the 
compressor, stop the unit immediately and then energize the 
crank case heater for a sufficient length of time before restarting 
the operation.

Once stopping, the compressor will not restart in about 5 minutes 
even if the On/Off button of the remote controller is pushed.

When the system operation is stopped by the remote controller, 
the outdoor units may continue operating for further 5 minutes at 
maximum.

The outdoor unit fan may rotate at low speeds if the Night-time low 
noise setting or the External low noise level setting is made, but 
this is not a malfunction.

If the check operation was not performed at first istallation, the 
malfunction code “U3” will be displayed in the remote controller. 
Perform the check operation following “

9-3 Procedure of Check 

Operation

”.

11-3 Checks After Test Run

Perform the following checks after the test run is complete.

Record the contents of field setting.

Record them on the accessory “REQUEST FOR THE INDI-
CATION” label.
And attach the label on the back side of the front panel.

Record the installation date.

Record the installation date on the accessory “REQUEST 
FOR THE INDICATION” label in accordance with the 
IEC60335-2-40.
And attach the label on the back side of the front panel.

Note

After the test run, when handing the unit over to the customer, make 
sure the EL.COMPO.BOX lid, the inspection door, and the unit casing 
are all attached.

12. CAUTION FOR REFRIGERANT LEAKS

(Points to note in connection with refrigerant leaks)

Introduction

The installer and system specialist shall secure safety against 
leakage according to local regulations or standards. The following 
standards may be applicable if local regulations are not available.

The VRV System, like other air conditioning systems, uses R410A as 
refrigerant. R410A itself is an entirely safe non-toxic, non-combusti-
ble refrigerant. Nevertheless care must be taken to ensure that air 
conditioning facilities are installed in a room which is sufficiently 
large. This assures that the maximum concentration level of refriger-
ant gas is not exceeded, in the unlikely event of major leak in the sys-
tem and this in accordance to the local applicable regulations and 
standards.

Maximum concentration level

The maximum charge of refrigerant and the calculation of the maxi-
mum concentration of refrigerant is directly related to the humanly 
occupied space in to which it could leak.
The unit of measurement of the concentration is kg/m

3

 ( the weight in 

kg of the refrigerant gas in 1m

3

 volume of the occupied space).

Compliance to the local applicable regulations and standards for the 
maximum allowable concentration level is required.
In Australia the maximum allowed concentration level of refrigerant to 

a humanly space is limited to 0.35kg/m

3

 for R407C and 0.44kg/m

3

 for 

R410A.

1.

direction of the refrigerant flow

2.

room where refrigerant leak has occurred (outflow of all 
the refrigerant from the system)

Pay a special attention to the place, such as a basement, etc. 
where refrigerant can stay, since refrigerant is heavier than air.

Procedure for checking maximum concentration

Check the maximum concentration level in accordance with steps 1 
to 4 below and take whatever action is necessary to comply.

1.

Calculate the amount of refrigerant (kg) charged to each system 
separately.

Note

Where a single refrigerant facility is divided into 2 entirely inde-
pendent refrigerant systems then use the amount of refrigerant 
with which each separate system is charged.

2.

Calculate the smallest room volume (m

)

Incase like the following, calculate the volume of (A), (B) as a sin-
gle room or as the smallest room.

A.

Where there are no smaller room divisions

B.

Where there is a room division but there is an opening 
between the rooms sufficiently large to permit a free flow 
of air back and forth.

1.

opening between rooms

2.

partition 

(Where there is an opening without a door or where there are open-
ings above and below the door which are each equivalent in size to 
0.15% or more of the floor area.)

amount of refriger-
ant in a single unit 
system (amount of 
refrigerant with 
which the system 
is charged before 
leaving the factory)

+

additional charging 
amount (amount of 
refrigerant added 
locally in accordance 
with the length or 
diameter of the refrig-
erant piping)

=

total amount 
of refriger-
ant (kg) in 
the system

2

1

1

2

01_EN_3P201178-10P.fm  Page 21  Wednesday, September 2, 2009  11:10 AM

Summary of Contents for RTSYQ10PY1

Page 1: ...nglish Norsk Svenska Deutsch Fran ais Polski Installation manual VRVIII C System air conditioner Installationsanleitung VRVIII C System Klimaanlage Manuel d installation Conditionneur d air VRVIII C S...

Page 2: ...PY1 RTSYQ16PY1 RTSYQ20PY1 RTSQ8PY1 RTSQ10PY1 RTSQ12PY1 RTSQ14PY1 RTSQ16PY1 BTSQ20PY1 REYQ8PY1 REYQ10PY1 REYQ12PY1 REYQ14PY1 REYQ16PY1 REYQ18PY1 REYQ20PY1 REYQ22PY1 REYQ24PY1 REYQ26PY1 REYQ28PY1 REYQ30...

Page 3: ...0 300 500 10 50 100 10 100 300 300 500 50 200 200 400 200 200 50 100 10 100 500 50 50 100 50 100 1 3 6 6 6 2 7 6 6 6 9 8 9 8 9 8 9 8 3 4 5 4 5 2 unit mm 1 2 5 4 3 figure 7 727 765 300 460 1 1 2 8 8 5...

Page 4: ...re 11 6 3 4 5 2 8 7 9 10 1 2 4 3 2 1 figure 12 1 3 5 11 11 11 11 9 12 12 13 13 7 10 9 10 4 7 3 6 11 11 11 11 11 11 9 9 8 8 10 10 2 figure 15 figure 21 9 7 8 10 2 3 12 13 7 15 17 18 15 16 14 1 11 4 5 6...

Page 5: ...10 9 1 8 5 7 9 6 4 3 2 figure 26 1 3 2 2 1 3 4 5 6 7 1 10 8 9 figure 30 figure 31 2 3 13 7 8 9 10 12 11 16 6 5 4 14 15 1 17 18 19 20 figure 34 figure 29 figure 23 1 2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 1...

Page 6: ...leakage electric shocks or fire Install the air conditioner in accordance with the instructions in this installation manual Improper installation may result in water leakage electric shocks or fire Wh...

Page 7: ...quired additional refrig erant must be charged in its liquid state If the system is charged with refrigerant in its gaseous state due to composition change the system will not function normally Limit...

Page 8: ...both units Do not throw away any of the accessories until installation is com plete They are needed for installation work Request the user to keep the explanation documents after the installation work...

Page 9: ...power wiring and transmission wiring in conduits and ground the conduits Refer to figure 3 1 Indoor unit 2 Branch switch overcurrent breaker 3 Remote controller 4 Personal computer or radio 5 Air outl...

Page 10: ...intless phosphor deoxidized copper pipe Size See 6 5 Example of connection to determine the cor rect size Thickness Select a thickness for the refrigerant piping which complies with national and local...

Page 11: ...tract the gas in the pinch piping 4 Step 2 After the gas is extracted melt the blazing mate rial with a burner and remove the pinch pipes 3 Connecting refrigerant piping to outdoor units and function...

Page 12: ...int horizontally so that the attached warning label faces strait up and the tilt is within 15 Refer to figure 17 1 Do not install vertically Refer to figure 17 2 Maintain a straight portion of 500 mm...

Page 13: ...Horizontal surface 2 B arrow view Oil remains in the stopping outdoor unit Rising height 200 mm or more 1 Connect straightly 2 Put rising Prohibited pattern Front connection Bottom connection To indoo...

Page 14: ...nd outdoor units Between outdoor unit and function unit Actual pipe length Equivalent length Actual and Equivalent pipe length Difference in height Difference in height Difference in height Difference...

Page 15: ...s the requirements of Japanease High Pressure Gas Controll low As of Jan 2003 The thickness and material shall be selected in accordance with local code In case of single outdoor unit system In case o...

Page 16: ...at 19 1 Total length m of liquid piping size at 12 7 Total length m of liquid piping size at 6 4 0 37 0 18 0 059 0 26 0 12 0 022 FOR THE SYSTEM SYSTEM NAME THE AMOUNT OF REFRIGERANT Example for refri...

Page 17: ...and an malfunction code will be displayed on the indoor remote controller Never remove thermistor sensor or etc when connecting power wiring and transmission wiring If operated with thermistor sensor...

Page 18: ...board Attach with care See the table below for the tightening torque of the transmission wiring terminals All transmission wiring should use sheathed vinyl cord 0 75 1 25 mm2 or cable duplex Transmiss...

Page 19: ...ing in the power wiring and ground wir ing from the left hand side 6 In the case of pulling in the power wiring and ground wir ing from the right hand side 7 Pull in the transmission wiring from the p...

Page 20: ...rogen gas then depressurize down to 100 7 kPa for an hour using the vacuum pump vacuum drying 2 If the pressure does not reach 100 7 kPa even after depressur izing for at least two hours repeat the va...

Page 21: ...the refrigerant charging operation close the valve of the refrigerant tank immediately The refrigerant charge port of this product have electric expan sion valve The valve will be closed at end of ref...

Page 22: ...cts the main body seal 3 Make sure to tighten the cap securely For the tightening torque refer to the item Tightening Torque 8HP type 10HP type 12HP type 14HP type 16HP type Liquid pipe shutoff valve...

Page 23: ...refrigerant amount in the field and total refrig erant amount of the system to Refrigerant charge label and adhere in the proximity of the refrigerant charge port About Refrigerant charge label refer...

Page 24: ...the remote control ler display shows P9 code After checking push the MODE button BS1 once and the charg ing is complete In case of heating mode 7 Push the TEST button BS4 once within 5 minutes after...

Page 25: ...ve A PA PH The refrigerant tank is empty Close the valve A and replace empty tank to the new tank After changing the tank open the valve A again Beware the fan running The outdoor unit does not stop o...

Page 26: ...tandards may be applicable if local regulations are not available The VRV System like other air conditioning systems uses R410A as refrigerant R410A itself is an entirely safe non toxic non combusti b...

Page 27: ...ntration 4 Dealing with the situations where the result exceeds the maxi mum concentration level Where the installation of a facility results in a concentration in excess of the maximum concentration...

Page 28: ...3P201178 10P EM07A033B 0908 HT 00_CV_3P201178 10P fm Page 5 Wednesday September 2 2009 11 09 AM...

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