background image

Removal of Compressor

Si001170

20

Removal Procedure

4

Unscrew the 3 nuts of 
the compressor.

2. Remove the compressor.

Warning

Be careful not to get yourself 
burnt with the pipes and 
other parts that are heated by 
the gas brazing machine.

Warning

If the refrigerant gas leaks 
during work, ventilate the 
room. (If the refrigerant gas is 
exposed to flames, toxic gas 
may be generated.)

Warning

Since it may happen that the 
refrigerant oil in the 
compressor catches fire, 
prepare wet cloth so as to 
extinguish fire immediately.

Caution

From the viewpoint of global 
environment protection, do 
not discharge the refrigerant 
gas in the atmosphere. Make 
sure to collect all the 
refrigerant gas.

Cautions for restoration

1. Restore the piping by non-

oxidation brazing. 

2. Avoid excessive heating. 

(Keep below 120°C)

In case of difficulty with gas 
brazing machine 

1. Disconnect the brazed part 

where is easy to disconnect 
and restore.

2. Cut pipes on the main unit 

with a tube cutter in order to 
make it easy to disconnect.

„

Before working, make 
sure that the refrigerant 
gas is empty in the circuit.

„

Be sure to apply nitrogen 
replacement when heating 
up the brazed part.

1

2

Heat up the brazed part 
of the discharge side 
and disconnect.
Heat up the brazed part 
of the suction side and 
disconnect.

3

Lift the compressor up 
and remove it.

Note:

„

Do not use a metal saw for 
cutting pipes by all means 
because the sawdust 
comes into the circuit.

„

When withdrawing the 
pipes, be careful not to 
pinch them firmly with 
pliers. The pipes may get 
deformed.

„

Provide a protective sheet 
or a steel plate so that the 
brazing flame cannot 
influence peripheries.

„

Be careful so as not to 
burn the compressor 
terminals, the name plate, 
the heat exchanger fin.

Step

Procedure

Points

(R14908)

(R14909)

Summary of Contents for RKN25KEVM

Page 1: ...REMOVAL PROCEDURE S E R V I C E M A N U A L Outdoor Unit Inverter Pair Type 2 5 3 5 kW Class Si001170...

Page 2: ...Service Manual Removal Procedure Outdoor Unit Applicable Models zCooling Only RKN25KEVM RKN35KEVM...

Page 3: ...Outer Panels 2 2 Removal of Outdoor Fan Fan Motor 4 3 Removal of Electrical Box PCB 7 4 Removal of Sound Blankets 16 5 Removal of Electronic Expansion Valve 18 6 Removal of Compressor 19 Note The ill...

Page 4: ...isassembling work Step Procedure Points 1 Appearance features Take care not to cut your finger by the fins of the outdoor heat exchanger 2 Remove the panels 1 Remove the 3 screws right 1 screw left 2...

Page 5: ...Si001170 Removal of Outer Panels Removal Procedure 3 4 Unfasten the 10 hooks and remove the discharge grille Step Procedure Points R14856 Discharge grille...

Page 6: ...the Removal of Outer Panels Nut size M8 1 2 Remove the nut of the outdoor fan Remove the outdoor fan When reassembling align the mark of the outdoor fan with the D cut section of the motor shaft 2 Rem...

Page 7: ...r screws 4 Remove the 2 lower screws When reassembling put the fan motor lead wire through the back of the fan motor so as not to be entangled with the outdoor fan 5 Remove the fan motor fixing frame...

Page 8: ...fan motor fixing frame and cut the 2 clamps Do not cut the clamp A When reassembling place the clamp A under the clamp B 7 Release the fan motor lead wire 8 Remove the 4 screws and remove the fan moto...

Page 9: ...he right side panel Preparation Remove the panels according to the Removal of Outer Panels 1 Unhook the outdoor temperature thermistor 2 Remove the 2 screws and remove the terminal cover 3 Remove the...

Page 10: ...1170 8 Removal Procedure 6 Remove the 2 screws on the rear side of the right side panel 7 Remove the 5 screws on the right side panel 8 Lift the electrical box Step Procedure Points R14871 Right side...

Page 11: ...nel When reassembling make sure to fit the hook 2 Remove the electrical box 1 black upper 2 white lower 3 red upper green lower 1 Pull out the terminals from the terminal board 2 Remove the screw and...

Page 12: ...Release the fan motor lead wire from the hook 4 Release the fan motor lead wire from the hooks 5 Disconnect the connector for the overload protector S40 6 Disconnect the connectors S20 S90 S20 electr...

Page 13: ...he harnesses of S20 and S90 from the groove 8 Disconnect the relay connector 9 Disconnect the 2 terminals of the reactor 10 Release the harnesses of the reactor and the relay connector from the groove...

Page 14: ...elease the harnesses of the terminals and the earth wire from the groove 12 Remove the electrical box cover and the insulation sheet 13 Remove the 5 screws 14 Unfasten the hook Step Procedure Points R...

Page 15: ...ocedure 13 15 Remove the PCB S20 electronic expansion valve S40 overload protector S70 fan motor S90 thermistors 16 Remove the 2 screws 17 Remove the electrical box Step Procedure Points R14889 PCB R1...

Page 16: ...reactor 1 Remove the 3 screws of the reactor 2 Remove the reactor 4 Remove the thermistor ASSY Be careful not to lose the clip for the thermistor 1 Remove the discharge pipe thermistor Step Procedure...

Page 17: ...When reassembling fix the outdoor heat exchanger lead wire and the harness of the electronic expansion valve with a clamp 3 Pull out the outdoor heat exchanger thermistor 4 Remove the thermistor ASSY...

Page 18: ...Sound Blankets Procedure Warning Be sure to wait for 10 minutes or more after turning off all power supplies before disassembling work Step Procedure Points 1 Remove the partition plate 1 Remove the...

Page 19: ...e piping ports on the sound blanket are torn easily remove the blanket carefully 1 Lift and remove the sound blanket top 2 Pull the sound blankets outer out 3 Pull the sound blanket inner out Step Pro...

Page 20: ...Caution From the viewpoint of global environment protection do not discharge the refrigerant gas in the atmosphere Make sure to collect all the refrigerant gas Cautions for restoration 1 Restore the p...

Page 21: ...0 minutes or more after turning off all power supplies before disassembling work Step Procedure Points 1 Remove the peripheries 1 Remove the terminal cover 2 Remove the protection bushing 3 Disconnect...

Page 22: ...ating Keep below 120 C In case of difficulty with gas brazing machine 1 Disconnect the brazed part where is easy to disconnect and restore 2 Cut pipes on the main unit with a tube cutter in order to m...

Page 23: ...Revision History Month Year Version Revised contents 08 2012 Si001170 First edition...

Page 24: ...ries supplied or specified by Daikin Ask a qualified installer or contractor to install those parts and accessories Use of unauthorised parts and accessories or improper installation of parts and acce...

Reviews: