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Si011194

Removal of Capillary Tube

Removal Procedure

13

5. Removal of Capillary Tube

Procedure

Warning

Be sure to wait for 10 minutes or more after turning off all power 
supplies before disassembling work.

Step

Procedure

Points

„

Before working, make 
sure that the refrigerant 
gas is empty in the circuit.

„

Be sure to apply nitrogen 
replacement when 
heating up the brazed 
part.

Warning

Be careful not to get yourself 
burnt with the pipes and other 
parts that are heated by the 
gas brazing machine.

Warning

If the refrigerant gas leaks 
during work, ventilate the 
room. (If the refrigerant gas is 
exposed to flames, toxic gas 
may be generated.)

Caution

From the viewpoint of global 
environment protection, do 
not discharge the refrigerant 
gas in the atmosphere. Make 
sure to collect all the 
refrigerant gas.

Cautions for restoration

1. Restore the piping by non-

oxidation brazing. 

2. Avoid excessive heating. 

(Keep below 120°C)

In case of difficulty with gas 
brazing machine 

1. Disconnect the brazed part 

where is easy to disconnect 
and restore.

2. Cut pipes on the main unit 

with a tube cutter in order to 
make it easy to disconnect.

1

Heat up the 2 brazed 
parts and remove the 
capillary tube.

Note:

„

Do not use a metal saw 
for cutting pipes by all 
means because the 
sawdust comes into the 
circuit.

„

When withdrawing the 
pipes, be careful not to 
pinch them firmly with 
pliers. The pipes may get 
deformed.

„

Provide a protective sheet 
or a steel plate so that the 
brazing flame cannot 
influence peripheries.

„

Be careful so as not to 
burn the compressor 
terminals, the name plate, 
the heat exchanger fin.

Capillary tube

Brazed part

(R16257)

(R16258)

Summary of Contents for RE60KV1

Page 1: ...REMOVAL PROCEDURE S E R V I C E M A N U A L 6 0 kW Class Outdoor Unit Non Inverter Pair Type Si011194...

Page 2: ...Service Manual Removal Procedure Outdoor Unit Applicable Models zCooling Only RE60KV1 RE60KV14 RE60LV16 RE60LV1V RE60MV16...

Page 3: ...Outer Panels 2 2 Removal of Outdoor Fan Fan Motor 7 3 Removal of Sound Blanket 10 4 Removal of Electrical Component ASSY 11 5 Removal of Capillary Tube 13 6 Removal of Compressor ASSY 14 Note The ill...

Page 4: ...inutes or more after turning off all power supplies before disassembling work Step Procedure Points 1 Remove the 4 screws and remove the top panel Take care not to cut your finger by the fins of the o...

Page 5: ...ls Removal Procedure 3 3 Remove the 6 screws of the front panel 4 Unfasten the center hooks in the order of 1 to 2 5 Lift the left side of the front panel and unfasten the 3 hooks Step Procedure Point...

Page 6: ...94 4 Removal Procedure 6 Unfasten the hook on the right side and remove the front panel 7 Remove the screw and remove the stop valve cover The stop valve cover has 6 hooks Step Procedure Points R5398...

Page 7: ...Panels Removal Procedure 5 8 Remove the 4 screws of the right side panel 9 Unfasten the hook at the rear side 10 Lift up and remove the right side panel Step Procedure Points R16851 Right side panel...

Page 8: ...Removal of Outer Panels Si011194 6 Removal Procedure When reassembling fit the 2 lower hooks Step Procedure Points Hook R5410...

Page 9: ...or more after turning off all power supplies before disassembling work Step Procedure Points 1 Disconnect the relay connector for the fan motor 2 Remove the 2 screws of the fan motor fixing plate 3 L...

Page 10: ...s Put the fan motor lead wire through the back of the fan motor when reassembling so as not to be entangled with the outdoor fan 5 Remove the nut and remove the outdoor fan Nut size M6 Align the mark...

Page 11: ...Si011194 Removal of Outdoor Fan Fan Motor Removal Procedure 9 6 Remove the 4 screws and remove the fan motor Step Procedure Points R5406...

Page 12: ...Removal of Sound Blanket Procedure Warning Be sure to wait for 10 minutes or more after turning off all power supplies before disassembling work Step Procedure Points 1 Remove the sound blanket body S...

Page 13: ...turning off all power supplies before disassembling work Step Procedure Points 1 Remove the terminal cover 2 Disconnect the compressor lead wires Be careful so as not to burn the compressor terminals...

Page 14: ...ponent ASSY and unfasten the guide for the partition plate Remove the electrical component ASSY Compressor lead wire S yellow C blue R red Step Procedure Points R16238 Screw Electrical component ASSY...

Page 15: ...arge the refrigerant gas in the atmosphere Make sure to collect all the refrigerant gas Cautions for restoration 1 Restore the piping by non oxidation brazing 2 Avoid excessive heating Keep below 120...

Page 16: ...for restoration 1 Restore the piping by non oxidation brazing 2 Avoid excessive heating Keep below 120 C In case of difficulty with gas brazing machine 1 Disconnect the brazed part where is easy to di...

Page 17: ...Revision History Month Year Version Revised contents 08 2012 Si011194 First edition...

Page 18: ...ries supplied or specified by Daikin Ask a qualified installer or contractor to install those parts and accessories Use of unauthorised parts and accessories or improper installation of parts and acce...

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