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CHARGING THE REFRIGERANT (2/2)  )

When recharging refrigerant, follow the procedure below. 

1. In case of recharge refrigerant (cause of refrigerant leak) 

please follow suggestion below (reference detail from service guide) 

• In case of outdoor PCB (A 1 P) set refrigerant recovery mode at ON please 

press switch BS2 during 5 second. 

eln case remote was set refrigerant recovery mode ON

please follow caution label that sticked at backside of front plate. 

2. Shut down the power at least 1 minute after setting process (1) is performed. 

•It the power is turned on before the process (3)  - (6) are completed, the 

refrigerant recovery mode is turned off and the refrigerant cannot be 

recovered or charged normally. If the power is turned on by necessary, turn 

on refrigerant recovery mode again. 

3. Recover the refrigerant from both the refrigerant recovery port and liquid stop valve service port 

(or gas stop valve service port) simultaneously until the pressure drops below 0.09 MPa 

(gauge pressure: -0.011 MPa) by using a refrigerant recovery machine. 

4. Modify the leakage points. 

Refrigerant 

recovery port 

Liquid stop valve 

service  ort 

5. Perform the airtightness test and air-purge accordance with (6) AIRTIGHTNESS TEST AND AIR-PURGE. 

Gas stop valve 

service  or! 

6. Charge the refrigerant from the service port of the liquid side stop valve when recharging refrigerant. 

(Note) Do not turn on power during evacuation. The motor may be damaged due to vacuum discharge. 

DETAIL A 

Be sure to write down the additional amount of refrigerant charged or the entire amount re-charged on the precaution plate on the rear of the front panel, 

as this information is needed in case of after-sales service. 

Precautions when adding R32 

• Before charging, check whether the cylinder has a siphon attached or not.

Charging a cylinder with an attached siphon 

Charging other cylinders 

Stand the cylinder upright at charging.

Stand the cylinder upside-down and charge. 

(There is a siphon piping inside, so that cylinder 

(Turn the cylinder upside-down at charging.)

need not be upside-down to charge with liquid.) 

• To prevent entry of any impurities and ensure sufficient pressure resistance, always use the special tools dedicated for R410A or R32.
• The refrigerant should be charged from the service port of the liquid side stop valve.

_Lt. 

CAUTION

( To plumbing  persons  ) 

• After completing installation, be sure to open the valves.(Operating the unit with the valve shut will break the compresssor)

• After complete charging of refrigerant carry out refrigerant leak check and heat insulation work. (Failure to carry out heat

insulation work may result in leakage of water)

• Do not allow refrigerant to escape into the atmosphere recklessly for earth environment protection ..

• ELECTRICAL WIRING WORK (1/3)  )

,Lt. 

WARNING

Make sure to install the earth leakage breaker. 

(The earth leakage breaker is required in order to prevent electric shocks or a fire.) 

• Electrical wiring must be carried out by qualified personnel.

•Before obtaining access to terminal devices, all supply circuits must be interrupted.

,Lt. 

CAUTION

ITo the electrician I 

• Make sure to install a current balance type earth leakage breaker coping with high harmonics. 

(This unit is equipped with an inverter device. Use an earth leakage breaker coping with high harmonics to prevent wrong actuation.) 

• Do not run the unit until the refrigerant charging is complete. (Operating the unit before the completion will break the compressor.) 

• Do not remove the thermistors or sensors when the power supply and transmission wiring are connected. 

(Operating the unit with the thermistors and sensors removed will break the compressor.) 

• Make certain that all electric wiring work is carried out by qualified personnel according to the applicable legislation and this installation manual, using a 

separate circuit. Insufficient capacity of the power supply circuit or improper electrical 

construction may lead to electric shocks or a fire. 

• An insufficient power supply capacity or improper electric work may lead to electric shocks or a fire. 

• The wiring between the indoor unit and outdoor unit must be for 230V. 

• For electric wiring work, refer to also the" WIRING DIAGRAM". 

• When doing the electrical wiring, always shut off the power source before working, and do not turn on the branch switch until all work is complete. 

• Make sure to earth the air conditioner. Earthing resistance should be according to applicable legislation. 

• Do not connect the earth wiring to gas or water piping, lightning conductor or telephone earth wiring. 

•  Gas piping ....... lgnition or explosion may occur if the gas leaks. 

•  Water piping ..... Hard vinyl tubes are not effective earths. 

•  Lightning conductor or telephone earth wiring ..... Electric potential may rise abnormally if struck by a lightning bolt. 

• The earth is needed in order to reduce the noise generated by the unit's inverter and influence on other appliances and to release the charged 

electric charge on the outdoor unit surface by leaked current. 

• Do not install a phase advance capacitor for improvement of power factor. Since this unit is mounted with an inverter device, 

the effect of power factor improvement not only cannot be expected, but also there is a risk of the capacitor getting abnormally overheated due to 

harmonics. 

• Be sure to use earth leakage breaker dedicated for earth leakage protection in combination with the load break switch with fuse or breaker for wiring. 

• In case of three-phase. Machine, electric wiring must be connected in normal phase connection. 

• For wiring, use the designated power supply wiring and connect firmly, then secure to prevent external force being exerted on the terminal 

attachment (power supply wiring, transmission wiring, earth wiring). 

• Left-over wiring should not be wrapped and stuffed into the outdoor unit. 

• To prevent the power wiring from being damaged by the knock hole edges, put it in a wiring piping or use insulated bush, etc. to protect it. 

• To prevent the wiring from coming in contact with piping (particularly the high-pressure piping), secure it with the included clamping material as 

shown page 32. 

• When wiring, form the wiring so that the front plate does not float and make sure the front plate is securely fastened. 

• Fix the power supply wiring, the earth wiring and the transmission wiring by clamps as shown in the figure. 

32 

Summary of Contents for FDMA125AV16

Page 1: ...0AV16 RZA125AV16 RZA140AV16 INSTALLATION MANUAL OPERATIONAL MANUAL Air Conditioner Page No Installation Manual 01 41 E 1 h ng1s Operation Manual 42 56 Split Type Air Conditioner CAREFULLY READ THESE I...

Page 2: ...ndoor unit according to the Operation Manual Ask the user to keep this manual in a handy place for future reference WARNING Do not use means to accelerate the defrosting process or to clean other than...

Page 3: ...le a kitchen Resin parts may deteriorate and fall out or water may leak 2 Where corrosive gas such as sulfurous acid gas is produced Corrosion of copper pipings or brazed parts may cause the refrigera...

Page 4: ...ere the customer has given consent Refer to the catalog for the applicable model Refer to the installation manual attached to the remote controller for how to install CARRY OUT THE WORK GIVING CAUTION...

Page 5: ...ough the troubleshooting items while explaining the above items 4 3 SELECTION OF INSTALLATION LOCATION Hold the hangers at 4 locations to move the indoor unit when unpacking or after unpacked and do n...

Page 6: ...the bottom of the product Fig 2 3 arrow A 1 3 Inspection hatch 3 on the bottom of the product and on the bottom side of the control box see direction view A 2 Refer Fig 2 3 Case 1 r222222222n lnspec i...

Page 7: ...re installing the indoor unit 6 5 INSTALLATION OF INDOOR UNIT Depending on the optional parts it may be easier to attach them before installing the indoor unit Refer to also the installation manual at...

Page 8: ...age To prevent contamination or moisture from getting into the piping take measures such as pinching or taping the pipings Do not mix substance other than the specified refrigerant such as air into th...

Page 9: ...arry out brazing NOTE 2 After all the brazing works are finished carry out flare connection with the indoor unit Refer to Fig 8 Pressure reducing valve Refrigerant piping Fig 9 NOTE _ DI Taping Stop v...

Page 10: ...ed with the clamp end or bend the tip of the metal clamp 1 inward as shown Refer to Fig 12 9 In case of sticking vinyl tape Vinyl tape Stick vinyl tape without tearing the sealing l material r _ 5 _ _...

Page 11: ...ectric wiring works including earthing must be carried out by a qualified electrician 10 If a qualified person is not present after the electric wir ing work is finished check the drainage according t...

Page 12: ...to the applicable legislation and this installation manual using a separate dedicated circuit Insufficient capacity of the power supply circuit or improper electrical construction may lead to electri...

Page 13: ...and the lid and cause electric shocks or a fire 1 Remove the control box lid j Fig 20 3 portions 2 Connect the wiring into the control box through the wiring intake beside the control box Low voltage...

Page 14: ...only to the master unit 2 2 The remote controller needs to be wired only to the master unit it does not need to be connected to the slave units through transition wiring Do not connect transition wiri...

Page 15: ...gtables indicate those when shipped from the factory Note Though setting of Mode No is carried out as a group if you intend to carry out individual setting by each indoor unit or confirmation after se...

Page 16: ...he SECOND CODE No for the above Air volume adjustment is set to 01 OFF The SECOND CODE No is factory set to 01 OFF Change the SECOND CODE No by referring to the table below according to the external s...

Page 17: ...the SECOND CODE No to 02 individual setting for the slave unit 6 Perform field setting Refer to 10 1 to 10 6 for the slave unit 7 Turn off the main power supply switch after 6 is finished 8 If there...

Page 18: ...and indoor Printed system malfunction Circuit Board Slave Outdoor unit Indoor heat exchanger Abnormal stop is applied Outdoor heat exchanger liquid pipe temperature depending on the model or distribut...

Page 19: ...erant may be insufficient Abnormal stop is applied depending on the model or condition Reverse two phase of L1 L2 and L3 leads The inverter open phase or main circuit condenser may be malfunctioning A...

Page 20: ...arp Cutter c Top corrugated cardboard sheet with EPS d Bottom corrugated cardboard sheet with EPS Remove the bottom corrugated cardboard sheet d EPS from the unit by pulling the unit up as shown in fi...

Page 21: ...t with polythene product cover as shown in figure e a Strap b Starp Cutter c Top corrugated cardboard sheet with EPS d Bottom corrugated cardboard sheet with EPS e Strap fixer Put the cardboard box an...

Page 22: ...4 15 3 30 RZA125AV16 RZA140AV16 RZA125AV16 RZA140AV16...

Page 23: ...or or telephone earth wiring Incomplete earthing may cause electric shocks or a fire Be sure to install an earth leakage circuit breaker Failure to do so may cause electric shocks or a fire The applia...

Page 24: ...ause malfunction smoke or a fire Important information regarding the refrigerant used This product contains fluorinated greenhouse gases covered by the Kyoto Protocol Do not vent gases into the atmosp...

Page 25: ...IND WIND t Air outlet INSTALLATION SERVICE SPACE 113 The installation servicing spaces shown in these drawings are based on the outdoor unit inlet area temperature of 35 C for COOLING operation If the...

Page 26: ...he top is no height limit for obstructions on the The relations between H A and Lare shown inlet side in the table below L L 0 5H L H 0 5H L H A 100 or more 200 or more L H Set the frame to be L H Ref...

Page 27: ...ypass If the dimensions is or more you do not need to place the frame including the case of L H 3 3 IN CASEOF STACKED INSTALLATION IWhen nothing is obstructing the top I Units mm 500 or less 1000 or m...

Page 28: ...valve shut will break the compressor Precaution when reuse existed refrigerant pipe Please keep below points in order to reuse existed pipe failure may caused if have a fault Below are pipes shall alw...

Page 29: ...ZA140AV16 type 0 30m One way maximum allowable piping length means the maximum length of liquid side piping or gas side piping Equivalent length is the pressure loss due to L joints traps and so on al...

Page 30: ...piping through as shown in Fig 7 If small animals touch the electrical parts inside this may cause malfunction smoke or fire PRECAUTIONS WHEN THE HANDLING PIPING STOP VALVES Remove the piping outlet p...

Page 31: ...s sides interunit piping It may become the cause of refrigerant leakage if it is not insulated Be sure to use insulating material which can resistant Insulation of interunit piping must be carried out...

Page 32: ...vacuum gauges does not increase If the value of vacuum gauge increases there is moisture inside the refrigerant piping or there are leakage points Perform evacuation again after checking and improving...

Page 33: ...N ITo the electrician I Make sure to install a current balance type earth leakage breaker coping with high harmonics This unit is equipped with an inverter device Use an earth leakage breaker coping w...

Page 34: ...ion for pulling out the wiring Plug the piping through hole with putty or insulating material field supply so as not to leave any gap and prevent entry of small animals Use the knock hole on the front...

Page 35: ...t from the L 11 notched part of the cup washer Ring type crimp style terminal CAUTION Otherwise earth wiring contact will be insufficient and earth effect may be lost specification for field supplied...

Page 36: ...During installation make the field settings according to the description below after the service inspection and repair Mistakes in the setting could cause malfunctions HOW TO MAKE THE FIELD SETTINGS...

Page 37: ...tdoor units according to the operation manual MALFUNCTION DIAGNOSIS At the time of a test run when the following malfunction code is displayed on remote control the fault of installation construction...

Page 38: ...n to be given when connecting pipes Fill up the space with putty or thermal insulation field supply where the pipes through as shown below If small animals like insects enter into the outdoor units th...

Page 39: ...air conditioner l Rework the flare For R32 See table on next page Use the supplied flare nut IExisting piping work for new air conditioner I PRECAUTIONS ON REFRIGERANT PIPING Note c 0 0 t rj c t rj z...

Page 40: ...imes from regular refrigerant recovery method pipe length height difference pipe path etc is difference by installation condition ABOUT FLARE PROCESSING I n oor Uni Liq atop nlve Flare connection area...

Page 41: ...om the unit by pulling it up as shown in figure a Strap b Starp Cutter c Top corrugated cardboard sheet with EPS d Cardboard Box e Bottom Skid 40 Remove the Top corrugated cardboard sheet with EPS fro...

Page 42: ...EPS c on the top of the unit as shown in figure a b c d e f Strap Starp Cutter Top corrugated cardboard sheet with EPS Cardboard Box Bottom Skid Portable strap fixing machine Reference for placing str...

Page 43: ...IKIN SPLIT SYSTEM MODELS Ceiling mounted Duct type INDOOR FDMA125AV16 FDMA140AV16 OUTDOOR RZA125AV16 RZA140AV16 OPERATION MANUAL 42 Air Conditioner Operation Manual En lish Split Type Air Conditioner...

Page 44: ...maintenance shall only be done by persons described in manual 43 The appliance is not intended for use by unattended young children or persons who are incompetent to operate air conditioners It may re...

Page 45: ...oil vapor Oil vapor may cause crack damage to the air conditioner electric shocks or a fire 44 Do not use flammable materials e g hairspray or insecticide near the air conditioner Do not clean the ai...

Page 46: ...result in electric shocks or fire 45 Do not place water containers flower vases etc on the indoor unit as this may result in electric shocks or a fire Do not put flammable containers such as spray ca...

Page 47: ...all your local dealer for assistance After prolonged use check the unit stand and its mounts for damage If left in a damaged condition the unit may fall and cause injury Do not sit or place objects on...

Page 48: ...ponds to your system Names and functions of parts 2 7 3 13 10 11 12 9 6 47 1 Air outlet Field supply 2 Exhaust duct Field supply 3 Drain pipe 4 Refrigerant piping 5 Wiring between indoor and outdoor u...

Page 49: ...and increased running noises If abnormal noises occur in use stop the operation of the air conditioner consult your local dealer 48 Regarding drainage of drain piping Is the drain piping carried out p...

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Page 55: ...54 49 48 49 50 50...

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Page 57: ...ation of this manual and any translation of the same in any language the English version of this manual shall prevail The manufacturer reserves the right to revise any of the specification and design...

Page 58: ...MEMO...

Page 59: ...MEMO...

Page 60: ...MEMO 3P727715 6 B...

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