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EWWD120~540MBYNN

Packaged water-cooled water chillers

4PW22685-1

Operation manual

6

M1S,M2S ............... Stepless capacity control for compressor 

circuit 1, circuit 2

PE.......................... Main earth terminal

Q1M,Q2M .............. Thermal protector compressor motor

R1,R2 .................... Auxiliary resistance for feedback

R1F,R2F................. Feedback resistance for compressor circuit 1, 

circuit 2

R1P,R2P ................ Reverse phase protector

R3T........................ Sensor for evaporator inlet water temperature

R4T,R6T ................ Sensor for evaporator outlet water temperature 

circuit 1, circuit 2

R5T........................ Sensor for condensor inlet water temperature

R7T........................ Mixed outlet water temperature sensor (only for 

EWWD360~540)

R8T........................ Sensor for evaporator outlet water in a DICN 

system

R9T,R10T .............. Temperature sensor EEV for circuit 1 (A2P), 

circuit 2 (A3P)

S1PH,S2PH........... High pressure switch circuit 1, circuit 2

S3T,S4T................. Discharge thermal protector circuit 1, circuit 2

S5E........................ Emergency stop push button

S6S.............*......... Changeable switch for remote function 

(e.g. remote start/stop)

S8L,S10L............... Flowswicth circuit 1, circuit 2

S9L,S11L....# ........ Contact that closes if the pump is working

S10S...........*......... Changeable switch for remote function 

(e.g. dual setpoint)

S11S...........*......... Changeable switch for remote function

(e.g. enable/disable capacity limitation 1)

S12S...........*......... Changeable switch for remote function

(e.g. enable/disable capacity limitation 2)

S13S...........## ...... Main isolator switch

S14PH,S15PH....... High pressure switch

TC01,TC02 ............ Optocoupler (analog to digital signal) (only for 

EWWD360~540)

TR1........................ Transfo control circuit

TR2........................ Transfo supply cont digital inputs

V1 ...............** ....... V-meter

V1F ........................ Filter for EEV

V2C~V5C .............. Ferrite for EEV

X2A~X4A ............... Connector 24, 20, 16 pole to main switchbox

(only for EWWD360~540)

Y1E,Y2E ................ Electronic expantion valve circuit 1, circuit 2

Y11S,Y21S ............ 12% capacity step for compressor circuit 1, 

circuit 2

Y15S,Y25S ............ Liquid injection valve of the compressor circuit 1, 

circuit 2

Y16S,Y26S ............ Liquid line solenoid valve circuit 1, circuit 2

B

EFORE

 

OPERATION

Checks before initial start-up

After the installation of the unit, check the following before switching
on the circuit breaker:

1

Field wiring

Make sure that the field wiring between the local supply panel
and the unit has been carried out according to the instructions
described in the installation manual, according to the wiring
diagrams and according to European and national regulations.

2

Additional pump interlock contact

Additional pump interlock contact (S9L) must be provided. Make
sure that the contact has been installed between the appropriate
terminals (refer to the wiring diagram supplied with the unit). The
contact must be a normal open contact.

3

Fuses or protection devices

Check that the fuses or the locally installed protection devices
are of the size and type specified in the installation manual.
Make sure that neither a fuse nor a protection device has been
bypassed.

4

Earth wiring

Make sure that the earth wires have been connected properly
and that the earth terminals are tightened.

5

Internal wiring

Visually check the switch box on loose connections or damaged
electrical components.

6

Fixation

Check that the unit is properly fixed, to avoid abnormal noises
and vibrations when starting up the unit.

7

Damaged equipment

Check the inside of the unit on damaged components or
squeezed pipes.

8

Refrigerant leak

Check the inside of the unit on refrigerant leakage. If there is a
refrigerant leak, call your local dealer.

9

Oil leak

Check the compressor on oil leakage. If there is an oil leak, call
your local dealer.

10

Stop valves

Open the liquid line, discharge and suction (if provided)
stopvalves completely.

11

Power supply voltage

Check the power supply voltage on the local supply panel. The
voltage must correspond to the voltage on the identification label
of the unit.

12

Water connection

Check water piping system and circulating pumps.
Check if the filter kit that was supplied with the unit separately is
installed correctly in front of the evaporator water inlet.

13

Water sensors

Check that all the water sensors are correctly fixed into the pipes
connected to the evaporator.

Not included with standard unit

Not possible as option

Possible as option

Obligatory

#

##

Not obligatory

*

**

Make sure that the circuit breaker on the power supply
panel of the unit is switched off.

Summary of Contents for EWWD120MBYNN

Page 1: ...OPERATION MANUAL EWWD120MBYNN EWWD180MBYNN EWWD240MBYNN EWWD280MBYNN EWWD360MBYNN EWWD440MBYNN EWWD500MBYNN EWWD520MBYNN EWWD540MBYNN Packaged water cooled water chillers...

Page 2: ...Y KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Before starting up the unit for the first time make sure that it has been properly installed It is therefore necessary to carefully read the installation m...

Page 3: ...0 Condensor Type shell tube Qtyxmodel 2x CDEW400 1x CDEW400 1x CDEW450 2x CDEW450 Evaporator Type brased plate heatexchanger Qtyxmodel 2x AC250EQ NP128 1x AC250EQ NP128 1x AC250EQ NP162 2x AC250EQ NP...

Page 4: ...harge stopvalve 3 Condenser 19 Condensor entering water temperature sensor 4 Switchbox 20 Digital display controller 5 Compressor switchbox 21 Emergency stop 6 Air purge condenser 22 Power supply inta...

Page 5: ...ion of the evaporator is to take heat from the water that flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water in outlet connection...

Page 6: ...essure relief safety valve The safety valve is activated when the pressure in the refrigerant circuit becomes too high If this occurs shut down the unit and contact your local dealer High pressure swi...

Page 7: ...ield wiring Make sure that the field wiring between the local supply panel and the unit has been carried out according to the instructions described in the installation manual according to the wiring...

Page 8: ...phanumeric display may decrease at low temperatures OPERATION The EWWD120 540 units are equipped with a digital controller offering a user friendly way to set up use and maintain the unit This part of...

Page 9: ...tialization cycle is started Once all the timers have reached zero the unit starts up When the remote ON OFF control parameter is set to YES the following table applies 2 If the water chiller does not...

Page 10: ...frigerant in circuit 1 respectively circuit 2 The first number stands for the pressure in bar the second number stands for the saturation temperature in degrees Celsius low pressure of the refrigerant...

Page 11: ...rcuits The red LED inside the p key lights up and the buzzer inside the controller is activated When a circuit safety occurs the compressor of the corresponding circuit is shut down The screen of the...

Page 12: ...n the first screen of the network menu To consult information about the outlet water temperature of the evaporator of circuit 1 and 2 only for EWWD360 540 To consult information about the unit status...

Page 13: ...information about the network safety which caused the shutdown To consult information about the dual pump wich caused the shutdown To check the time and control mode at the moment of the unit shutdown...

Page 14: ...evaporator and or condenser entering water temperature to control the capacity of the unit outlet control mode uses the evaporator leaving water temperature to control the capacity of the unit To chec...

Page 15: ...their setting needs to be reset to See User settings menu on page 11 The screen of the user settings menu allows the user to define the schedule timer settings Each day of the week can be appointed to...

Page 16: ...rd each time he wants to change the setpoint Defining BMS control allows the user to control the unit from a supervisory system The screen and screen of the service menu have to be used to set BMS par...

Page 17: ...the latest shutdown To check the safety info and the unit status proceed as follows 1 Enter the Refer to the chapter How to enter a menu on page 8 The controller enters the last screen which contains...

Page 18: ...e g and h keys 6 Press q to confirm the new password When the new password has been confirmed the controller will ask to enter the new password a second time for safety reasons The cursor is positione...

Page 19: ...panel or measure the supply voltage Voltage too low Measure the supply voltage Overload of motor Reset If the failure persists call your local dealer RESET Push the blue button on the over current rel...

Page 20: ...apacity of the unit is too low Call your local dealer Water flow is too high Recalculate the water flow The circuit is limited Check the enable disable capacity limitation remote contact POSSIBLE CAUS...

Page 21: ...perly and that the earth terminals are tightened Refrigerant circuit Check for leaks inside the unit In case a leak is detected call your local dealer Check the working pressure of the unit Refer to p...

Page 22: ...to the settings in group 2 all Saturdays and Sundays will work according to the settings in group 3 all holiday days will work according to the settings in the holiday group All group settings of gro...

Page 23: ...1 1 q h q q g h h h g h g h g h g h h g h g 2 0 1 1 1 1 g g h g g h g h g h g h g h g h g g h g h g h g h h g g 1 f 3 3 1 4 3 3 1 3 3 3 3 3 3 3 3 3 2 3 3 3 3 g h g h g h q h h g q h g h g h g h g h g...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22685 1...

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