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Operation manual

15

EWAD120~340MBYNN

Packaged air-cooled water chillers

4PW22683-1

The changeable analog inputs are:

&& %:

: indicates the status of the analog input

&&%&%

: indicates the status of the analog input

&& %:

: indicates the status of the analog input

   

: indicates the status of the analog input

To check the inputs and outputs, proceed as follows:

1

Enter the 

   

.

 

(Refer to the chapter 

"How to

enter a menu" on page 6

.)

The controller enters the first 

 

 screen.

2

Consult the other screens of the input/ouput menu using the 

g

and

 h

 keys.

Tasks of the user password menu

Changing the user password

Access to the user settings menu and the setpoints menu is
protected by the user password (a 4-digit number between 

%%%%

 and

....

). 

To change the user password, proceed as follows:

1

Enter the 

  &

 (Refer to the chapter 

"How to

enter a menu" on page 6

).

The controller will request the password.

2

Enter the correct password using the 

and

 h

 keys.

3

Press 

q

  to confirm the password and to enter the password

menu.

The controller requests the new password.

4

Press 

q

 to start the modification.

The cursor is positioned behind 

 

.

5

Enter the new password using the 

and

 h

 keys.

6

Press 

q

 to confirm the new password.

When the new password has been confirmed, the controller will
ask to enter the new password a second time (for safety
reasons). The cursor is positioned behind 

 

.

7

Enter the new password again using the 

and

 h

 keys.

8

Press 

q

 to confirm the new password.

T

ROUBLESHOOTING

This section provides useful information for diagnosing and correct-
ing certain troubles which may occur in the unit.

Before starting the trouble shooting procedure, carry out a thorough
visual inspection of the unit and look for obvious defects such as
loose connections or defective wiring.

Before contacting your local dealer, read this chapter carefully, it will
save you time and money.

Overview of safety messages

When a safety device was activated, stop the unit and find out why
the safety device was activated before resetting it. Under no circum-
stances safety devices may be bridged or changed to a value other
than the factory setting. If the cause of the problem cannot be found,
call your local dealer.

Symptom 1: The unit does not start, but the ON LED lights up

Symptom 2: The unit does not start, but the ON LED is flashing

Symptom 3: The unit does not start and the ON LED does not light up

3

NOTE

The default user password is 

"#

.

NOTE

The actual password will only be changed when the
new password and the confirmed password have the
same value.

If changed on one of the units in a DICN configuration,
this setting is automatically transferred to all the other
units in the network.

When carrying out an inspection on the supply panel or on
the switch box of the unit, always make sure that the circuit
breaker of the unit is switched off.

Message safety menu

Symptom

 

%%  

3

%  

5.7

%#;

5.8

%.  

13

%  

13

%.    

13

%# 4   &

14

 

 

5.6

"  

5.3

1    

5.9

$

5.1

"  

5.6

#

5.2

<  

13

<  

13

."&  

11

.#&  

12

 

%#   & 

10

%  

13

%.  

13

 

%  

5.7

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The temperature setting is not 
correct.

Check the controller setpoint.

The flowstart timer is still running.

The unit will start after approx. 15 
seconds. Make sure that water is 
flowing through the evaporator.

The circuit can not start up.

Refer to 

Symptom 4: The circuit 

does not start up

.

Unit is in manual mode (all 
compressors at 0%).

Check on the controller.

Power supply failure.

Check the voltage on the supply 
panel.

Blown fuse or interrupted protection 
device.

Inspect fuses and protection 
devices. Replace by fuses of the 
same size and type (refer to 

"Electrical specifications" on 
page 1

).

Loose connections.

Inspect connections of the field 
wiring and the internal wiring of the 
unit. Tighten all loose connections.

Shorted or broken wires.

Test circuits using a tester and repair 
if necessary.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The remote ON/OFF input is 
enabled and the remote switch is off.

Put the remote switch on or disable 
the remote ON/OFF input.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The unit is in failure mode.

Refer to 

Symptom 5: One of the 

following safety devices is activated

.

One of the following safety devices is 
activated:

• Flowswitch (S8L,S9L)
• Emergency stop

Refer to 

Symptom 5: One of the 

following safety devices is activated

.

The ON LED is broken.

Contact your local dealer.

Summary of Contents for EWAD120MBYNN1

Page 1: ...OPERATION MANUAL EWAD120MBYNN1 EWAD150MBYNN1 EWAD170MBYNN1 EWAD240MBYNN1 EWAD300MBYNN1 EWAD340MBYNN1 Packaged air cooled water chillers...

Page 2: ...e that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations listed in Checks before initial start up on pag...

Page 3: ...rge evaporator 19 Field wiring intake 2 Condenser 11 Leaving water temperature sensor R4T 20 Main isolator switch optional S13S 3 Compressor 1 M1C 12 Entering water temperature sensor R3T 21 Compresso...

Page 4: ...the evaporator of the unit against freezing when there is no waterflow or when the waterflow is too low Safety devices The unit is equipped with three kinds of safety device 1 General safety devices...

Page 5: ...ntroller A11P Expansion board controller only for EWAD240 340 B1P B4P Low pressure transmitter for circuit 1 circuit 2 B2P B5P High pressure transmitter for circuit 1 circuit 2 C1 C3 Capacitor E1HC E2...

Page 6: ...ted by paper sheets cardboard or any other material 12 Power supply voltage Check the power supply voltage on the local supply panel The voltage should correspond to the voltage on the identification...

Page 7: ...with the everyday usage of the unit Here you will find how to perform routine tasks such as Setting the language on page 6 Switching the unit on on page 7 Consulting actual operational information on...

Page 8: ...rs menu on page 9 the circuit is ready to start up when extra cooling load is needed The preceding OFF messages are written down in order of priority If one of the timers is busy and one of the safeti...

Page 9: ...ll function as stand alone units If a slave unit can not be found by the network the red light inside the p key of the master lights up and the buzzer inside the control is activated If the master can...

Page 10: ...atus To consult information about the pressures of circuit 1 To consult information about the pressures of circuit 2 only for EWAD240 340 To consult actual operational informa tion about the ambient t...

Page 11: ...f the compressors at the moment of shutdown To check which were the pressures of the circuit 1 at the moment of shutdown To check which were the pressures of the circuit 2 at the moment of shutdown on...

Page 12: ...e cooling capacity However the thermostat parameters are not fixed and can be modified via the screen of the user settings menu The default limit and step values for the thermostat parameters are show...

Page 13: ...ating setpoint is altered based on the ambient temperature 4 used to define maximum value that can be added to the active setpoint used to define the ambient source at which the floating setpoint valu...

Page 14: ...tep change has occurred During the countdown the unit will not be able to go to a lower thermo stat step FLOWSTART 15 sec counts down when the waterflow through the evaporator is continuous and the un...

Page 15: ...to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the next screen This screen contains information about the controller s...

Page 16: ...devices may be bridged or changed to a value other than the factory setting If the cause of the problem cannot be found call your local dealer Symptom 1 The unit does not start but the ON LED lights...

Page 17: ...sed electrician RESET After pressure decrease push the button on the high pressure switch and reset the controller Symptom 5 4 Fan thermal protector is activated POSSIBLE CAUSES CORRECTIVE ACTION Mech...

Page 18: ...ck the water quality refer to the installation manual of the unit for specifications of the water quality Waterfilters Make sure to clean the waterfilter in front of the evaporator water inlet once ev...

Page 19: ...ngs in group 1 all Wednesdays will work according to the settings in group 2 all Saturdays and Sundays will work according to the settings in group 3 all holiday days will work according to the settin...

Page 20: ...tween inlet water evaporator temperature and ambient temperature Floating setpoint Default value Lower limit Upper limit Maximum value C 3 0 0 0 5 0 D1 C 20 0 20 0 43 0 D2 a a rise in floating setpoin...

Page 21: ...h h g h g h 0 1 2 0 1 g h g h g h g h g h g h g h g h g h g g h g h g h g h g h h g g 5 f 2 7 7 g h 7 7 5 7 7 7 7 7 7 7 7 7 7 3 7 7 7 7 g h g h g h 5 0 1 2 0 1 5 5 5 0 1 2 0 1 5 5 q h h g q h g h g h...

Page 22: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22683 1...

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