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Installation manual

5

EKHBRD011~Y1 + EKHBRD011~Y1

Indoor unit for air to water heat pump system

4PW60970-1D – 05.2011

Application examples with 2 different heat sources
(auxiliary EKHBRD unit)

When using 2 heat sources, it is recommended to use a balancing
bottle as follows:

Application 5

Space heating with an auxiliary boiler (alternating operation)

Space heating application by either the Daikin indoor unit or by
an auxiliary boiler connected in the system. An auxiliary contact
decides whether either the EKHBRD* indoor unit or the boiler
will operate. This auxiliary contact can e.g. be an outdoor
temperature thermostat, an electricity tariff contact, a manually
operated contact, etc.

Bivalent operation is only possible for space heating operation,

not

 for the domestic hot water heating operation. Domestic hot

water in such an application is always provided by the domestic
hot water tank which is connected to the Daikin indoor unit.

The auxiliary boiler must be integrated in the piping work and in
the field wiring according to the illustrations below.

Field wiring

Operation
When the room thermostat (th) closes, either the EKHBRD*
unit or the boiler starts operating, depending on the position
of the auxiliary contact (C).

Be sure that the boiler and the integration of the
boiler in the system is in accordance with
relevant European and national regulations.

Daikin can not be put responsible for incorrect or
unsafe situations in the boiler system.

1

Outdoor unit

12

Shut-off valve

2

Indoor unit

13

Non-return valve 
(field supply)

3

Electronic expansion 
valve

14

Pump (field supply)

4

Refrigerant heat 
exchanger

15

Collector (field supply)

16

By-pass valve 
(field supply)

5

Water heat exchanger

6

Pump

17

Shut off valve (field 
supply)

7

Motorised 3-way valve
(optional)

18

Radiator (field supply)

8

Domestic hot water 
tank (optional)

19

Aquastat valve 
(field supply)

9

Compressor

20

Shut-off valve 
(field supply)

10

Boiler (field supply)

11

Balancing bottle 
(field supply)

C1

Remote controller

A

Installation place

B

Living room

3

3

4

5 6

8

2

1

11

M

9

12
12

7

C1

15

16

13

13

20
20

19

10

A

B

14

17 18

Boiler thermostat

Boiler thermostat

C

Auxiliary contact (normal closed)

th

Heating only room thermostat

K1A

Auxiliary relay for activation of EKHBRD* unit 
(field supply)

K2A

Auxiliary relay for activation of boiler (field 
supply)

NOTE

Make sure that auxiliary contact (C) has
sufficient differential or time delay so as to
avoid frequent changeover between the
EKHBRD* unit and the boiler. If the
auxiliary contact (C) is an outdoor
temperature thermostat, make sure to
install the thermostat in the shade, so that
it is not influenced or turned ON/OFF by
the sun.

Frequent switching may cause corrosion
of the boiler in an early stage. Contact the
manufacturer of the boiler.

During heating operation of the EKHBRD*
unit, the unit will operate so as to achieve
the target leaving water temperature as
set on the user interface. When weather
dependent operation is active, the water
temperature is determined automatically
depending on the outdoor temperature.

During heating operation of the boiler, the
boiler will operate so as to achieve the
target leaving water temperature as set
on the boiler controller.

Never set the target leaving water
temperature set point on the boiler
controller above 80°C.

Make sure that return water to the EKHBRD* heat
exchanger never exceeds 80°C.

For this reason, never put the target leaving water
temperature set point on the boiler controller above
80°C and install an aquastat

(a)

 valve in the return

water flow of the EKHBRD* unit.

Make sure that the non-return valves (field supply)
are correctly installed in the system.

Make sure that the room thermostat (th) is not
frequently turned ON/OFF.

Daikin shall not be held liable for any damage
resulting from failure to observe this rule.

(a) The aquastat valve must be set for 80°C and must operate to close the 

return water flow to the unit when the measured temperature exceeds 
80°C. When the temperature drops to a lower level, the aquastat valve 
must operate to open the return water flow to the EKHBRD* unit 
again.

1

2

3

4

5

K1A

K1A

K2A

X Y

K2A

Boiler 

thermostat

L

th

N

EKHBRD*/auto

 

/

 

Boiler

C

EKHBRD* 

A8P

Summary of Contents for EKHBRD-ACY1

Page 1: ...AL EKHBRD011ABV1 EKHBRD014ABV1 EKHBRD016ABV1 EKHBRD011ABY1 EKHBRD014ABY1 EKHBRD016ABY1 EKHBRD011ACV1 EKHBRD014ACV1 EKHBRD016ACV1 EKHBRD011ACY1 EKHBRD014ACY1 EKHBRD016ACY1 Indoor unit for air to water...

Page 2: ...60 74 694 465 381 251 120 611 708 62 15 12 13 14 14 14 14 PS LV HV HV LV PS LV HV PS 552 37 227 7 120 143 69 3 3 11 8 11 6 10 2 1 24 45 16 31 10 4 9 16 5 8 10 10 11 11 6 7 1x 1x 6x 1x 1x 1x 1 2 3 1x 4...

Page 3: ...do le prescrizioni per 07 v v v 08 de acordo com o previsto em 09 10 under iagttagelse af bestemmelserne i 11 enligt villkoren i 12 gitt i henhold til bestemmelsene i 13 noudattaen m r yksi 14 za dodr...

Page 4: ...of the original instructions INTRODUCTION General information Thank you for purchasing this unit The unit is the indoor part of the air to water ERSQ or ERRQ heat pump The unit is designed for floor s...

Page 5: ...ll system has 1 water set point it is recommended NOT to use a balancing bottle Using a balancing bottle will affect the optimal pump control of the unit and will increase the cost of the system unnec...

Page 6: ...performed according to the minimum and maximum timer operation 1 Outdoor unit 10 Collector field supply 2 Indoor unit 11 Radiator field supply 3 Refrigerant heat exchanger 12 Electronic expansion valv...

Page 7: ...domestic hot water and space heating operation Refer to the chapter Multiple set point control on page 29 for more information about the configuration of your system 1 Outdoor unit 14 By pass valve fi...

Page 8: ...controller A Installation place B Living room 3 3 4 5 6 8 2 1 11 M 9 12 12 7 C1 15 16 13 13 20 20 19 10 A B 14 17 18 Boiler thermostat Boiler thermostat C Auxiliary contact normal closed th Heating o...

Page 9: ...ressure if T 5 C 10 20 30 40 50 60 70 80 0 19 17 15 21 23 25 27 29 31 33 35 37 39 41 43 45 47 flow l min ESP kPa 90 100 110 16 kW 14 kW 14 kW 11 kW 11 kW 16 kW NOTE When replacing an old gas or fuel o...

Page 10: ...at exchanger The water filter must be cleaned on a regular base See Maintenance activities on page 35 12 Expansion vessel 12 l 13 Manometer The manometer allows readout of the water pressure in the wa...

Page 11: ...field wiring entry 19 Compressor cable entry 20 Interface relay K1A 21 Wiring bridges 22 Fuse F1 only Y1 23 Fuse F2 only Y1 Functional diagram 8 12 20 19 14 13 1 3 5 9 16 17 18 10 11 6 7 21 2 8 12 20...

Page 12: ...llation position in its original package in order to prevent damage during transport Unpack the indoor unit completely according to the instructions mentioned on the unpacking instructions sheet Check...

Page 13: ...r piping in the process 1 Knock out hole 3 Grommet 2 Burr 4 Putty or insulation materials field supply The weight of the unit is approximately 145 kg At least two persons are required to lift the unit...

Page 14: ...ws 2 Fix the front and remaining side decoration panel s back to the unit using the appropriate screws 3 Stick the top plate insulation accessory at the inside of the top decoration panel according to...

Page 15: ...is 85 C Drain taps must be provided at all low points of the system to permit complete drainage of the circuit during maintenance One drain valve in the indoor unit is provided to drain the water from...

Page 16: ...ht be required When circulation in each space heating radiator loop is controlled by remotely controlled valves it is important that this minimum water volume of 20 l is kept even if all the valves ar...

Page 17: ...for the sealing of the connections When using non brass metallic piping make sure to insulate both materials from each other to prevent galvanic corrosion Because brass is a soft material use appropri...

Page 18: ...alled by a licensed electrician and must comply with relevant European and national regulations Be sure to install the required fuses as mentioned on the electrical wiring diagram The field wiring mus...

Page 19: ...ios to prevent image interference or noise Depending on the radio waves a distance of 1 meter may not be sufficient to eliminate the noise Item Cable bundle Description Required number of conductors M...

Page 20: ...s connected to such benefit kWh rate power supply the electricity company is allowed to interrupt power supply to the equipment for certain periods of time demand that the equipment only consumes a li...

Page 21: ...5 Normal kWh rate power supply 6 Fuse field supply 1 2 3 X3M 7 8 X2M 8 9 X1M L N L N 2 4 1 3 5 3 L N 2 1 4 3 4 3 L N 2 1 S1S S1S S1S 6 04 1 1 2 3 L N 2 1 3 L N 2 1 4 3 4 4 4 3 L N L N 2 1 S1S S1S S1S...

Page 22: ...r 9 Power supply voltage Check the power supply voltage on the local supply panel The voltage must correspond to the voltage on the identification label of the unit 10 Air purge valve Make sure the ai...

Page 23: ...lue is then used for controlling the system and will be displayed in the temperature read out mode See also 9 Automatic temperature compensation on page 24 for compensation values for leaving water te...

Page 24: ...62 C 60 60 C 62 62 C 65 65 C 64 64 C 60 C 19 C 18 C 19 C 22 C 21 C 62 C 62 C 19 19 C 62 62 C 19 C 62 C 19 19 C 62 62 C 19 C 62 C 19 19 C 62 62 C 19 C 62 C 65 C 64 C 6 30 3 57 57 C 57 C 60 60 C 60 C Me...

Page 25: ...r temperature colder outdoor temperatures will result in warmer water and vice versa The unit has a floating set point Activating this operation will result in a lower power consumption than use with...

Page 26: ...continuous feedback information to the heat pump it is supplementary to the remote controller room thermostat function To have a good control of the system and avoiding frequent ON OFF it is advised...

Page 27: ...up prevention will start as soon as the ambient temperature 4 C For both cases the pump will operate and if leaving or return water 5 C for 5 minutes the unit will start up to prevent too low temperat...

Page 28: ...n time for domestic water heating d 02 Set point interval minimum stop time of domestic water heating Changing the timer values can have an impact on space heating and domestic water heating heat up t...

Page 29: ...ntinue till storage set point is reached E 04 1 or 2 Pump operation of 20 minutes 3 way valve in space heating mode if 6 00 1 Pump operation of 10 minutes 3 way valve in domestic hot water heating mod...

Page 30: ...o on request E Remote controller room temperature F Domestic hot water lower limit temperature G Domestic hot water upper limit temperature maximum possible storage temperature b 03 H Domestic hot wat...

Page 31: ...ible storage temperature b 03 H Domestic hot water reheat minimum temperature b 00 J Domestic hot water reheat maximum temperature b 01 K Remote controller thermostat set point ON ON OFF OFF A B C H J...

Page 32: ...er to enter the domestic hot water tank coil is open The heat pump will deliver water with a higher temperature which is needed for production of the domestic hot water At that time the lower temperat...

Page 33: ...selected nor the external room thermostat as replacement of the remote controller room thermostat function may be used The remote controller water temperature value is ignored when pattern A is activ...

Page 34: ...nly valid if all requests are OFF Set point Field setting Thermo status Space 0 65 C Remote controller OFF ON OFF OFF OFF Space 1 45 C A 03 OFF ON OFF ON ON OFF Space 2 35 C A 04 OFF ON OFF OFF ON ON...

Page 35: ...re Hi_A 15 10 20 1 C 02 Set point at low ambient temperature Lo_Ti 70 25 80 1 C 03 Set point at high ambient temperature Hi_Ti 45 25 80 1 C 4 Disinfection function 00 Status disinfection operation 1 O...

Page 36: ...er heating 1 ON 0 1 03 Set point storage temperature 70 45 75 1 C 04 Automatic maximum domestic hot water storage temperature 70 55 75 1 C C Leaving water temperature limits 00 Set point leaving water...

Page 37: ...s follows when no action is performed the user interface will return to normal mode after 10 seconds or by pressing the button once To test the space heating operation push the button to start the tes...

Page 38: ...useful information for diagnosing and correcting certain troubles which may occur in the unit This troubleshooting and related corrective actions may only be carried out by your local Daikin technicia...

Page 39: ...y open Check if the water filter needs cleaning Make sure there is no air in the system purge air Check on the manometer that there is sufficient water pressure The water pressure must be 0 3 bar wate...

Page 40: ...emote controller thermostat thermistor error Contact your local dealer E1 Compressor PCB error Contact your local dealer E3 High pressure error S1PH Check wiring connections on outdoor unit and indoor...

Page 41: ...5 8 inch 15 9 5 8 inch 15 9 5 8 inch 15 9 5 8 inch 15 9 5 8 inch 15 9 5 8 inch Expansion vessel volume l 12 12 12 12 12 12 maximum working pressure MWP bar 4 4 4 4 4 4 Pump type DC motor DC motor DC...

Page 42: ...room thermostat 7 02 1 and 7 03 1 or and 7 04 1 6 01 1 page 23 What type of appliance do you have No Blank display Push the button You selected permission level 3 on remote controller 0 00 3 page 20...

Page 43: ...n not visible Disinfection function will operate depending on settings request icon will start blinking with 0 5 second intervals Domestic hot water production will start immediately icon will start b...

Page 44: ...ion will continue in domestic hot water External room thermostat control Yes Yes Yes 2 No Operation will switch to space heating Operation will switch to space heating Timer d 02 15 minutes passed sin...

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Page 48: ...4PW60970 1D 05 2011 Copyright 2010 Daikin...

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