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3 About the unit

Installation manual

5

D035A1/4AB + D035A4AB
Wall-mounted condensing boiler
3P469346-5N – 2019.11

Model

Type

Domestic hot water

supply

Filling loop

D2CND035A1AB D2CND035

Instantaneous

Internal

D2CND035A4AB D2CND035

Instantaneous

External

D2TND028A4AB

D2TND028

Storage tank

External

D2TND035A4AB

D2TND035

Storage tank

External

A control unit, which contains a user interface, controls the ignition,
safety systems, and other actuators. User interaction is provided via
that  user  interface,  which  is  composed  of  an  LCD  screen  and
buttons which is located on the front cover of the unit.

3.1

Safety systems

The unit is equipped with several safety systems, to protect it against
dangerous conditions:

Flue  safety  system

:  This  is  controlled  by  the  flue  gas  temperature

sensor  located  on  the  flue  outlet  part  of  the  boiler.  It  is  activated
when the flue gas temperature exceeds safety limits.

Overheating safety system

: This is controlled by the safety limiting

thermostat.  It  is  located  on  the  main  heat  exchanger  and  stops  the
unit  when  the  flow  temperature  reaches  100°C,  to  avoid  boiling  of
the water, which may damage the unit.

Pump  anti-blockage  system

:  The  pump  operates  for  30  seconds

every 24 hours during long periods of inactivity to ensure it does not
get stuck. To enable this function, the unit must be connected to the
power supply.

Three-way valve anti-blockage system

: In cases where the unit is

non-operational  for  prolonged  periods  of  time,  the  three-way  valve
switches its position every 24 hours to prevent it from getting stuck.
To  enable  this  function,  the  unit  must  be  connected  to  the  power
supply.

Safety  against  dry  operation

:  This  is  controlled  by  the  pressure

sensor.  It  turns  off  the  unit  and  ensures  system  safety  when  the
water pressure of the heating installation falls below 0.6 bar for any
reason.

Flame  ionisation  control

:  This  is  controlled  by  the  ionisation

electrode. It checks whether a flame forms on the burner surface or
not.  If  there  is  no  flame,  it  turns  the  unit  off  to  stop  gas  flow  and
warns the user.

High pressure protection

:

Pressure  sensor

:  When  heating  system  pressure  reaches

2.8  bar,  control  unit  stops  heating  operation  thus  preventing  the
pressure from rising.

Safety  valve

:  When  the  water  pressure  of  the  heating  circuit

exceeds  3  bar,  some  water  is  automatically  drained  from  the
safety valve to keep the pressure below 3 bar thus protecting the
boiler and heating installation.

Automatic  air  vents

:  There  are  two  air  vents;  one  on  the  pump,

other on the heat exchanger. They help discharging the air inside the
installation  and  heating  circuit  to  avoid  air  traps  and  consequent
operational problems.

Frost protection safety system

: This function protects the unit and

heating  installation  from  frost  damages.  It  is  controlled  by  the  flow
temperature  sensor,  which  is  located  at  the  outlet  of  the  main  heat
exchanger. This protection activates the boiler pump when the water
temperature drops below 13°C and it activates the burner when the
water temperature drops below 8°C. The unit keeps running until the
temperature reaches 20°C. To enable this function, the unit must be
connected to the power supply and its main gas valve must be open.
Any damage caused by frost is not covered by the warranty.

Low  voltage  safety  system

:  This  is  controlled  by  the  control  unit.

When the supply voltage drops below 170 V, the boiler goes to error
mode. It is a blocking error and the boiler will operate without reset

after  supply  voltage  is  above  180  V.  It  is  recommended  to  use  a
voltage regulator of suitable power and type in locations with voltage
fluctuations below this limit for faultless operation.

High  electric  supply  current  protection  system

:  A  fuse  on  the

control  unit  protects  equipment  and  wiring  against  the  damaging
effects  of  electrical  faults  which  is  caused  by  excess  currents,  and
disables  equipment  which  is  faulty.  The  fuse  "blows"  (opens)  when
the current carried exceeds the rated value for an excessive time.

Automatic  by-pass  system

:  This  ensures  that  the  flow  is  at  all

times  continued,  to  avoid  overheating  of  the  heat  exchanger.  This
system  is  also  supported  with  a  special  by-pass  function  in  the
control unit software.

Combustion control safety system

: Boiler control unit monitors the

flame  to  avoid  bad  combustion  and  risky  conditions.  It  also  makes
self-inspection against its own malfunctioning and to keep emissions
always at a low level.

3.2

Dimensions

Top view

Front view and right side view

784.5

695.5

294.4

Bottom view of model D2CND028A1AB and D2CND035A1AB

90

65

65

68

65

37.5

12

5

13

2

18

0

Summary of Contents for D2CND028A1AB

Page 1: ...Installation manual Wall mounted condensing boiler English Installation manual Wall mounted condensing boiler D2CND028A1AB D2CND028A4AB D2CND035A1AB D2CND035A4AB D2TND028A4AB D2TND035A4AB...

Page 2: ...tiivsete dokumentidega kui neid kasutatakse vastavalt meie juhenditele atitinka emiau nurodytus standartus ir arba kitus norminius dokumentus su s lyga kad yra naudojami pagal m s nurodymus tad ja lie...

Page 3: ...pressure 29 Disposal Old units must be appropriately disposed of in accordance with local and national regulations The components are easy to separate and the plastics are marked This allows the vario...

Page 4: ...r 2 Safety instructions These instructions are exclusively designed for qualified competent persons Work on gas units must only be carried out by a qualified gas fitter Work on electrical equipment mu...

Page 5: ...s preventing the pressure from rising Safety valve When the water pressure of the heating circuit exceeds 3 bar some water is automatically drained from the safety valve to keep the pressure below 3 b...

Page 6: ...5A1 4AB D2TND028 035A4AB Wall mounted condensing boiler 3P469346 5N 2019 11 Bottom view of model D2CND028A4AB and D2CND035A4AB 90 65 65 68 65 37 5 125 132 180 Bottom view of models D2TND028A4AB and D2...

Page 7: ...s Silencer t Automatic air vent pump u Water pressure sensor v By pass w Boiler pump x Domestic hot water flow sensor y Domestic hot water flow limiter z Internal filling valve included in model D2CN...

Page 8: ...31 Consumption min max m h 0 2 1 09 0 2 1 38 0 2 1 09 0 2 1 38 Combustion products mass flow rate min max G20 g s 2 2 12 35 2 2 15 47 2 2 12 35 2 2 15 47 Combustion products mass flow rate min max G31...

Page 9: ...heaters 50 C return temperature at heater inlet 4 Installation 4 1 To open the unit WARNING Only qualified competent persons are allowed to open the unit Certain actions explained in this document suc...

Page 10: ...urrent I E E Wiring Regulations local Building Regulations or any other local regulations currently in service The intake air must not include chemicals that may cause corrosion toxic gas formation an...

Page 11: ...pressure bar In case system charge pressure needs to be more than 1 bar gas side initial charge pressure must be increased to the pressure value that is equal to system charge pressure Make sure that...

Page 12: ...g circuit 0 0 100 200 300 400 500 600 700 800 200 400 600 800 1000 1200 1400 1600 1800 A mbar B l h A Residual pump lift mbar B Flow l h 4 8 Connections NOTICE During installation do not loosen or rem...

Page 13: ...he following instructions WARNING Ignoring the rules explained below may result in serious damages in installation or boiler or cause discomfort of the user The manufacturer is not responsible for any...

Page 14: ...pacity or incomplete electrical work may cause electrical shock or fire A main switch or other means for disconnection having a contact separation in all poles providing full disconnection under overv...

Page 15: ...able glands that are sent with the unit must be assembled to the bottom sheet of the boiler in case connection of these options Below you can see the cable glands placement PG9 PG7 PG7 PG9 Holes on th...

Page 16: ...Wall mounted condensing boiler 3P469346 5N 2019 11 4 8 6 Wiring diagram DANGER RISK OF ELECTROCUTION Disconnect the power supply for more than 10 minutes before servicing Models D2CND028A1AB D2CND028A...

Page 17: ...Card Ext2 X10 Personal computer production interface Ext3 X1M Daikin room thermostat Ext4 X2M External power output 230 V AC Ext5 X2M Reserved not in use X1M X4 X11 X12 Low voltage terminal strip X2M...

Page 18: ...vent backflow from common chimney Approved ue systems Choose a flue type according to the installation site Approved flue types are written on the identification label Flue termination The positions o...

Page 19: ...nsible for atmospheric conditions when siting flue terminals CAUTION Once the flue system has been installed and the appliance commissioned the installer should observe the plume direction Particular...

Page 20: ...rom the outside and expels flue gas to the outside through a concentric coaxial pipe via the roof The terminal outlets from separate combustion and air supply circuits shall fit inside a square of 50...

Page 21: ...lowable length of the ue duct up to common chimney is 2 metres 1 60 100 90 elbow In C43x type units condensate flow into the unit is not allowed Type C63x concentric flue system INFORMATION C63 flue t...

Page 22: ...mm 1 0 m Equivalent length of options 90 elbow 80 mm 2 0 m Subtract equivalent length value of bends from the allowable flue length value Note The air intake length is 3 metres In case of longer air...

Page 23: ...circular and rough 130 11 6 34 1 Allowable flue length for C93x DN 80 Flex circular and rough 120 4 4 13 0 DN 80 Flex square and rough 140 23 8 69 9 DN 80 Flex square and rough 130 20 6 60 6 DN 80 Fle...

Page 24: ...909 43 47 EKFGT6305 48 52 EKFGT6306 53 57 EKFGT6307 Flat roof outlet kit 60 100 EKFGP6940 80 125 EKFGW5333 Flue part Order code Wall bracket DN 100 EKFGP4631 DN 125 EKFGP4481 60 100 to 80 125 adapter...

Page 25: ...filling pressure Filling operation should be done slowly When pressure exceeds 0 8 bar error code will disappear and the status indicator light will turn to blue Turn the valve 7 off 7 You can monito...

Page 26: ...5 Commissioning WARNING Only qualified persons should conduct commissioning CAUTION Preliminary electrical system checks such as earth continuity polarity resistance to earth and short circuit must b...

Page 27: ...the sweeper mode gas analyzer device should be mounted to its place on the flue 3 To activate the sweeper mode press Cancel and Menu buttons together 5 seconds With sweeper mode boiler can be operated...

Page 28: ...s under the relevant national regulations Explain and demonstrate the lighting and shutting down procedures Explain the function and the use of the boiler heating and domestic hot water controls Expla...

Page 29: ...person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMI...

Page 30: ...g co uk It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AND...

Page 31: ......

Page 32: ...ANBUL T RK YE Tel 0216 453 27 00 Faks 0216 671 06 00 a r Merkezi 444 999 0 Web www daikin com tr G lsuyu Mahallesi Fevzi akmak Caddesi Bur ak Sokak No 20 34848 Maltepe 3P469346 5N 2019 11 Copyright 20...

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