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4 Installation

Installation manual

7

AZQS100~14 AZQS100~140B7Y1B
Split system air conditioners
4P385528-1C – 2016.10

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

4.2.2

To determine if oil traps are required

If oil flows back into the outdoor unit's compressor, this might cause
liquid compression or deterioration of oil return. Oil traps in the rising
gas piping can prevent this.

If

Then

The indoor unit is installed
higher than the outdoor
unit

Install an oil trap every 10 m (height
difference).

a

b

10 m

a

 Rising gas piping with oil trap

b

 Liquid piping

The outdoor unit is
installed higher than the
indoor unit

Oil traps are NOT required.

4.3

Checking the refrigerant piping

4.3.1

Checking refrigerant piping: Setup

a

c

f

b

d

e

R410A

a

Pressure gauge

b

Nitrogen

c

Refrigerant

d

Weighing machine

e

Vacuum pump

f

Stop valve

4.3.2

To check for leaks

NOTICE

Do NOT exceed the unit's maximum working pressure (see
"PS High" on the unit name plate).

NOTICE

Make  sure  to  use  a  recommended  bubble  test  solution
from  your  wholesaler.  Do  not  use  soap  water,  which  may
cause cracking of flare nuts (soap water may contain salt,
which  absorbs  moisture  that  will  freeze  when  the  piping
gets  cold),  and/or  lead  to  corrosion  of  flared  joints  (soap
water  may  contain  ammonia  which  causes  a  corrosive
effect between the brass flare nut and the copper flare).

1

Charge the system with nitrogen gas up to a gauge pressure of
at  least  200  kPa  (2  bar).  It  is  recommended  to  pressurize  to
3000 kPa (30 bar) in order to detect small leaks.

2

Check  for  leaks  by  applying  the  bubble  test  solution  to  all
connections.

3

Discharge all nitrogen gas.

4.3.3

To perform vacuum drying

1

Vacuum the system until the pressure on the manifold indicates
−0.1 MPa (−1 bar).

2

Leave as is for 4-5 minutes and check the pressure:

If the pressure…

Then…

Does not change

There is no moisture in the
system. This procedure is
finished.

Increases

There is moisture in the
system. Go to the next step.

3

Evacuate  for  at  least  2  hours  to  a  pressure  on  the  manifold  of
−0.1 MPa (−1 bar).

4

After  turning  OFF  the  pump,  check  the  pressure  for  at  least
1 hour.

5

If you do NOT reach the target vacuum or cannot maintain the
vacuum for 1 hour, do the following:

▪ Check for leaks again.
▪ Perform vacuum drying again.

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

4.4

Charging refrigerant

4.4.1

To determine the additional refrigerant
amount

To determine if adding additional refrigerant is necessary

If

Then

L1≤30 m (chargeless length)

You do not have to add
additional refrigerant.

L1>30 m

You must add additional
refrigerant.

For future servicing, encircle the
selected amount in the tables
below.

INFORMATION

Piping length is the one way length of liquid piping.

To determine the additional refrigerant amount (R in kg)

L1 (m)

30~40 m

40~50 m

R:

0.5 kg

1.0 kg

INFORMATION

For  details  about  the  combination  of  your  outdoor  and
indoor unit, see the engineering databook.

Summary of Contents for AZQS100B7Y1B

Page 1: ...Installation manual Split system air conditioners English Installation manual Split system air conditioners AZQS100B8V1B AZQS125B8V1B AZQS140B8V1B AZQS100B7Y1B AZQS125B7Y1B AZQS140B7Y1B ...

Page 2: ... 500 HU HD HU 200 1000 1000 500 HD HU HU a b 100 100 c d e eB eD A B C D E HB HD A B C 200 300 1000 A B C E 200 300 1000 1000 500 D 1000 D E 1000 1000 500 B D HD HU 300 1000 HD HU 250 1500 HU HD HU 300 1500 B D E HB HD HB HU 300 1000 1000 500 HU HB HU 300 1250 1000 500 HB HU HB HD HD HU 250 1500 1000 500 HU HD HU 300 1500 1000 500 HD HU 1 b mm HB HU b 250 HU HB HU b 300 HB HU HB HU 1000 200 2000 1...

Page 3: ...i navodili on vastavuses järgmis t e standardi te ga või teiste normatiivsete dokumentidega kui neid kasutatakse vastavalt meie juhenditele съответстват на следните стандарти или други нормативни документи при условие че се използват съгласно нашите инструкции atitinka žemiau nurodytus standartus ir arba kitus norminius dokumentus su sąlyga kad yra naudojami pagal mūsų nurodymus tad ja lietoti atb...

Page 4: ... unit 12 6 2 Piping diagram Outdoor unit 12 6 3 Wiring diagram Outdoor unit 13 1 About the documentation 1 1 About this document Target audience Authorised installers INFORMATION This appliance is intended to be used by expert or trained users in shops in light industry and on farms or for commercial use by lay persons Documentation set This document is part of a documentation set The complete set...

Page 5: ... rust easily a 4 1 2 To install the outdoor unit 4 M12 4 1 3 To provide drainage Make sure that condensation water can be evacuated properly INFORMATION If necessary you can use a drain plug kit field supply to prevent drain water from dripping NOTICE If drain holes of the outdoor unit are covered by a mounting base or by floor surface raise the unit to provide a free space of more than 150 mm und...

Page 6: ...e downwards piping route Drill a 4 and remove the knockout hole b Cut out the slits c with a metal saw c c b a 4 Ø6 mm 4 Do the following Connect the liquid pipe a to the liquid stop valve Connect the gas pipe b to the gas stop valve a b 5 Do the following Insulate the liquid piping a and the gas piping b Wind heat insulation around the curves and then cover it with vinyl tape c Make sure the fiel...

Page 7: ... 1 Charge the system with nitrogen gas up to a gauge pressure of at least 200 kPa 2 bar It is recommended to pressurize to 3000 kPa 30 bar in order to detect small leaks 2 Check for leaks by applying the bubble test solution to all connections 3 Discharge all nitrogen gas 4 3 3 To perform vacuum drying 1 Vacuum the system until the pressure on the manifold indicates 0 1 MPa 1 bar 2 Leave as is for...

Page 8: ...ula to calculate the greenhouse gas emissions GWP value of the refrigerant Total refrigerant charge in kg 1000 2 Fix the label on the inside of the outdoor unit There is a dedicated place for it on the wiring diagram label 4 5 Connecting the electrical wiring DANGER RISK OF ELECTROCUTION WARNING ALWAYS use multicore cable for power supply cables CAUTION For use of units in applications with temper...

Page 9: ...e a b V1 Y1 c c c c d d e e f f a Switch box b Stop valve attachment plate c Earth d Cable tie e Interconnection cable f Power supply cable 3 Fix the cables power supply and interconnection cable with a cable tie to the stop valve attachment plate 4 Route the wiring through the frame and connect it to it Routing through the frame Choose one of the 3 possibilities a b a b a b 2 3 1 a Power supply c...

Page 10: ...ed according to this document and have not been bypassed The power supply voltage matches the voltage on the identification label of the unit There are NO loose connections or damaged electrical components in the switch box The insulation resistance of the compressor is OK There are NO damaged components or squeezed pipes on the inside of the indoor and outdoor units There are NO refrigerant leaks...

Page 11: ...tch two of the three electrical wires U4 or UF The inter unit branch wiring is not correct UA The outdoor and indoor unit are incompatible NOTICE The reversed phase protection detector of this product only functions when the product starts up Consequently reversed phase detection is not performed during normal operation of the product The reversed phase protection detector is designed to stop the ...

Page 12: ...d air from flowing back to the suction side through the bottom of the unit 2 Maximum two units can be installed Not allowed Multiple rows of units See figure 2 on the inside of the front cover Stacked units max 2 levels See figure 3 on the inside of the front cover A1 A2 A1 If there is danger of drainage dripping and freezing between the upper and lower units A2 Then install a roof between the upp...

Page 13: ... F1U F8U AZQS100_V1 F1U F2U Fuse F6U Fuse T 3 15 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U AZQS125 140_V1 F1U F4U Fuse F6U Fuse T 5 0 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U AZQS_Y1 F1U F2U Fuse 31 5 A 250 V F1U A2P Fuse T 5 0 A 250 V F3U F6U Fuse T 6 3 A 250 V F7U F8U Fuse F 1 0 A 250 V H1P H7P Light emitting diode service monitor is orange HAP Light emitting diode service monitor is green K1...

Page 14: ...chnical data Installation manual 14 AZQS100 140B8V1B AZQS100 140B7Y1B Split system air conditioners 4P385528 1C 2016 10 Colours BLK Black BLU Blue BRN Brown GRN Green ORG Orange RED Red WHT White YLW Yellow ...

Page 15: ......

Page 16: ...4P385528 1 C 00000003 4P385528 1C 2016 10 Copyright 2014 Daikin ...

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