Daikin Altherma EHY2KOMB28AA Installation And Operation Manual Download Page 21

6 Installation

Installation and operation manual

21

EHY32AA
Daikin Altherma hybrid monobloc – Gas boiler module
4P538953-1 – 2018.06

Terminal position

Minimum

distance (mm)

S

From another roof terminal

600

-

From an external boundary. Note: If the
terminal is facing a boundary, it is
recommended that an anti-plume kit be
fitted.

T

T1

T2

Terminals adjacent to windows or
openings on pitched and flat roofs: The
flue should NOT penetrate this area.

2000

600

NOTICE

The  boiler  manufacturer  cannot  be  held  responsible  for
atmospheric conditions when siting flue terminals.

CAUTION

Once the flue system has been installed and the appliance
commissioned,  the  installer  should  observe  the  plume
direction.  Particular  attention  should  be  drawn  to  plume
vapour  reentering  the  gas  boiler  via  the  air  intake.  If  this
occurs, it is highly possible the flue is fitted with a negative
pressure  area  and  therefore  a  plume  management  kit
MUST be fitted.

6.8.7

Insulation of the gas exhaust and air
intake

Condensation  may  occur  on  the  outside  of  the  pipe  material  when
the material temperature is low and the environment temperature is
high with a high humidity. Use 10 mm damp-proof insulation material
when there is a risk of condensation.

6.8.8

Fitting a horizontal flue system

The  60/100  mm  horizontal  flue  system  may  be  extended  up  to  a
maximum  length  as  specified  in  the  table  indicating  the  maximum
pipe  lengths.  Calculate  the  equivalent  length  according  to  the
specifications in this manual.

CAUTION

Read the installation manuals of the field supplied parts.

The  horizontal  flue  MUST  be  installed  under  a  3°  fall  towards  the
boiler  (50  mm  per  metre)  and  MUST  be  supported  with  a  minimum
of 1 bracket at each meter length. Best recommended position of the
bracket is just before the joint.

INFORMATION

Flexible  flue  gas  lines  may  NOT  be  used  in  horizontal
connection sections.

6.8.9

Fitting a vertical flue system

A  vertical  60/100  mm  flue  kit  is  also  available.  By  using  additional
components  available  from  your  boiler  supplier,  the  kit  can  be
extended up to a maximum length as specified in the table indicating
the maximum pipe lengths (excluding the initial boiler connection).

CAUTION

Read the installation manuals of the field supplied parts.

6.8.10

Plume management kit

See the local and national regulations.

Especially for UK:

The  plume  management  kit  comprises  of  a  710  mm  horizontal
section  elbow  to  connect  the  500  mm  vertical  condensing  tube,
which  has  a  horizontal  or  vertical  terminal  dependant  on  your
requirements.  The  maximum  length  of  the  horizontal  flue  including
the  terminal  but  excluding  the  initial  elbow  from  the  boiler  and
500 mm vertical condensing tube is 7 m.

NOTICE

For  each  additional  90°  elbow  used  the  maximum  flue
length MUST be reduced by 1.5 m whilst the use of 2× 45°
bends warrants a reduction of 2 m.

The  horizontal  part  of  the  flue  MUST  be  installed  under  a  3°  fall
towards  the  boiler  (5  mm  per  m)  and  MUST  be  supported  with  a
minimum  of  1  bracket  at  each  1  m  length.  Best  recommended
position of the bracket is just before the joint.

CAUTION

▪ Sealing  rings  should  ONLY  be  moisturized  with  water

before use. Do NOT use soap or other detergents.

▪ When installing flues in voids, make sure that they are

connected and fixed correctly. If in an existing situation
a  visual  inspection  is  NOT  possible,  the  boiler  must
NOT  be  commissioned  and  remain  disconnected  from
the gas supply until suitable access has been realised.

▪ Make  sure  to  follow  the  manufacturer’s  instructions

regarding  maximum  length  of  the  flue  system,  the
appropriate  flue  material,  correct  jointing  methods  and
the maximum distance between flue support.

▪ Make  sure  that  all  joints  and  seams  are  gastight  and

watertight.

▪ Make sure that the flue system has a uniform gradient

back to the boiler.

Summary of Contents for Altherma EHY2KOMB28AA

Page 1: ...nstallation and operation manual Daikin Altherma hybrid monobloc Gas boiler module English Installation and operation manual Daikin Altherma hybrid monobloc Gas boiler module EHY2KOMB28AA EHY2KOMB32AA...

Page 2: ...tting a vertical flue system 21 6 8 10 Plume management kit 21 6 8 11 Flues in voids 22 6 8 12 Flue gas materials C63 available on the market 22 6 8 13 About securing the flue system 22 6 9 Finishing...

Page 3: ...Heat pump module Installation instructions Format Paper in the box of the outdoor unit Installation and operation manual Gas boiler module Installation and operation instructions Format Paper in the...

Page 4: ...moke or fire CAUTION Do NOT touch the air inlet or aluminium fins of the unit NOTICE Do NOT place any objects or equipment on top of the unit Do NOT sit climb or stand on the unit NOTICE Works execute...

Page 5: ...n in all poles providing full disconnection under overvoltage category III condition MUST be installed in the fixed wiring WARNING ONLY use copper wires Make sure the field wiring complies with the ap...

Page 6: ...s or unauthorized modifications to the appliance flue or associated components and systems could invalidate the warranty The manufacturer accepts no liability arising from any such actions excluding s...

Page 7: ...2 When stacking 6 boxes on one pallet no more than 2 pallets should be stacked on top of each other MAX 3 When stacking 4 boxes on one pallet no more than 3 pallets should be stacked on top of each ot...

Page 8: ...C IPX4D Electrical protection class 5 2 Combining units and options 5 2 1 Possible options for the gas boiler Main options Part EHY2KOMB28AA EHY2KOMB32AA Boiler cover plate Cover plate to protect the...

Page 9: ...bow PP GLV 60 100 90 EKFGP4667 Meas tee with inspection panel PP GLV 60 100 EKFGP4631 Wall bracket 100 EKFGP1292 Wall terminal Kit PP GLV 60 100 EKFGP1293 Wall terminal kit low profile PP GLV 60 100 E...

Page 10: ...325 Connector flex flex PP 100 EKFGP5197 Chimney top PP 130 with included flue pipe EKFGS0252 Adapter flex fixed PP 130 EKFGP6353 Support bracket top inox 130 EKFGS0250 Extension flex PP 130 L 130 m A...

Page 11: ...1 2 2 1 Open the display cover 2 Unscrew both screws 3 Tilt the front panel towards you and remove the front panel 6 1 2 To open the switch box cover of the gas boiler 1 Open the gas boiler see 6 1 1...

Page 12: ...3 2 To install the condensate trap INFORMATION The boiler is provided with a 25 mm flexible pipe on the condensate trap Prerequisite The boiler MUST be opened before installing the condensate trap 1 F...

Page 13: ...drainage pipe would be required to reach a suitable discharge point condensate should be removed by using a proprietary condensate pump field supply The pump outlet pipe should discharge to a suitable...

Page 14: ...ressure is 0 1 bar A low flow 5 l min can reduce comfort Make sure to set the setpoint high enough To connect the water piping for space heating NOTICE To prevent leakages do NOT rotate existing conne...

Page 15: ...boiler to a fuse a L X2 2 BRN N X2 4 BLU 2 Connect the earthing of the gas boiler to an earthing terminal Result The gas boiler performs a test appears on the service display After the test appears o...

Page 16: ...c to a dual pipe connection is available 6 8 1 To change the gas boiler to 80 125 concentric connection The concentric connection can be changed from 60 100 to 80 125 by an adapter set 1 Remove the co...

Page 17: ...y Equivalent length for concentric installation 60 100 Length m Bend 90 1 5 Bend 45 1 Equivalent length for dual pipe installation Length m R D 1 Bend 90 2 m Bend 45 1 m R D 0 5 Elbow 90 4 m Elbow 45...

Page 18: ...pply is in the same pressure zone as the discharge For example a wall terminal through the fa ade C33 Vertical flue system Flue gas discharge via the roof Inlet opening for the air supply is in the sa...

Page 19: ...e joint INFORMATION Flexible flue gas lines may NOT be used in horizontal connection sections INFORMATION The maximum lengths in the table below apply to each gas boiler separately C83 6 C43 5 Twin 80...

Page 20: ...arts purchased from an external supplier MUST comply with EN14471 b NOT allowed 6 8 6 Flue pipe position See the local and national regulations Especially for UK Only use flue products approved by the...

Page 21: ...TION Flexible flue gas lines may NOT be used in horizontal connection sections 6 8 9 Fitting a vertical flue system A vertical 60 100 mm flue kit is also available By using additional components avail...

Page 22: ...mation for choosing the flow material by means of a sticker including an identification string The identification string contains the following information 0000 PY 2017 EN 14471 2013 T120 H1 W 1 2 O 0...

Page 23: ...eeve Maximum distance between clamps Vertical position of pipe Other position of pipe 2000 mm 1000 mm Divide the length between the brackets evenly Every system MUST contain at least 1 bracket Positio...

Page 24: ...splay cover 6 9 3 To install the cover plate The boiler cover plate is an optional product 7 Configuration 7 1 Gas boiler 7 1 1 Overview Configuration 1 2 7 5 6 3 4 8 a b c f e d Read out 1 On off 2 M...

Page 25: ...ngs of the gas boiler INFORMATION Do NOT deactivate the keep hot function if the gas boiler is connected to a reversible indoor unit It is recommended to always deactivate the keep hot function if the...

Page 26: ...e user interface instead Space heating pump post purge period 0 15 min 0 min Changing this setting has no effect on the operation of the unit Space heating pump post purge period after domestic hot wa...

Page 27: ...A 36 Only for EHY2KOMB32AA Summer mode 1 3 0 0 Summer mode deactivated 1 Summer mode to be activated with button code on display Su 2 Summer mode to be activated with button code on display So 3 Summe...

Page 28: ...ins power 10 Check the gas connections after the gas valve for gastightness during operation 11 Now check the setting of the CO2 percentage at high setting in display and low setting in display 12 Put...

Page 29: ...mum value a Minimum value 8 4 7 4 9 4 9 4 a CO2 value at maximum power recorded at High setting 11 If the CO2 percentage at maximum and minimum power is within the range expressed in the tables above...

Page 30: ...er shutdown when the required temperature is reached The boiler controller can temporarily stop the requested space heating demand The burner will stop The shutdown occurs because the requested temper...

Page 31: ...or the heat pump module During a gas boiler test run busy will be displayed on the user interface Program Button combination Display Burner ON at minimum power and Burner ON maximum space heating pow...

Page 32: ...remove the pipe downwards by turning the pipe alternately clockwise and counterclockwise 9 Lift the condensate drain pan on the left hand side from the connection to the condensate trap 10 Turn it to...

Page 33: ...e socket head screws plus serrated lock washers 3 Tighten the socket head screws equally hand tight by turning the hex key clockwise 4 Fit the gas connection below the gas valve 5 Fit the connector to...

Page 34: ...correctly set Check the adjustment See To check the carbon dioxide setting on page 28 Fan faulty Check the wiring Check the fuse If necessary replace the fan Fan dirty Clean the fan Gas valve faulty R...

Page 35: ...ter inlet temperature is too low The domestic hot water temperature fluctuates between hot and cold The flow is too low To guarantee comfort a minimum water flow of 5 l min is recommended Increase the...

Page 36: ...local directives laws regulations and or codes that are relevant and applicable for a certain product or domain Service company Qualified company which can perform or coordinate the required service...

Page 37: ...inal strip X4 o Condensate drain pan p Domestic Hot water sensor S3 q Condensate S3 r Heat exchanger s Operating panel and read out t Ionisation ignition electrode u Position of data plate Bottom view...

Page 38: ...30 0 kW Nominal load lower value a 7 1 23 7 kW 7 6 27 0 kW Output at 80 60 C Min Nom 7 1 23 1 kW 7 4 26 6 kW Output at 50 30 C Min Nom 7 7 25 4 kW 8 2 28 9 kW Nominal output 7 7 23 1 kW 8 2 26 6 kW Ef...

Page 39: ...rical power consumption standby 2 W Radio module Power supply 230 V AC mains powered Frequency range 868 3 MHz Effective Radiated Power ERP 12 1 dBm a Maximum space heating power is set at the factory...

Page 40: ...30 mbar Italy II2H3P G20 20 mbar G31 30 mbar United Kingdom II2H3P G20 20 mbar G31 30 37 mbar Spain II2H3P G20 20 mbar G31 30 37 mbar Austria II2H3P G20 20 mbar G31 30 50 mbar Bulgaria II2H3P G20 20 m...

Page 41: ...ioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST...

Page 42: ...ting co uk It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible...

Page 43: ...boiler module 4P538953 1 2018 06 14 Disposal NOTICE Do NOT try to dismantle the system yourself dismantling of the system treatment of the refrigerant oil and other parts MUST comply with applicable l...

Page 44: ...89045700 4P538953 1 2018 06 Copyright 2018 Daikin...

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