• The precautions described herein are classified as WARNING and CAUTION. They both contain important information
regarding safety. Be sure to observe all precautions without fail.
• Meaning of WARNING and CAUTION notices
WARNING
• The safety marks shown in this manual have the following meanings:
• After completing installation, conduct a trial operation to check for faults and explain to the customer how to operate
the air conditioner and take care of it with the aid of the operation manual.
• Ask your dealer or qualified personnel to carry out installation work.
Do not attempt to install the air conditioner yourself. Improper installation may result in water leakage, electric shocks or fire.
• Install the air conditioner in accordance with the instructions in this installation manual.
Improper installation may result in water leakage, electric shocks or fire.
Safety Precautions (1)
WARNING
CAUTION
Failure to follow these instructions properly may result in personal injury or loss of life.
Failure to follow these instructions properly may result in property damage or personal injury, which may be serious depending on the circumstances.
Be sure to follow the instructions.
Be sure to establish an earth connection.
Never attempt.
DAIKIN AIR CONDITIONER
3P384095-1A M14B148A
The two-dimensional bar code
is a manufacturing code.
• Be sure to use only the specified accessories and parts for installation work.
Failure to use the specified parts may result in the unit falling, water leakage, electric shocks or fire.
• Electrical work must be performed in accordance with relevant local and national regulations and with the instructions in this installation manual.
Be sure to use a dedicated power supply circuit only.
Insufficient power supply and improper workmanship may result in electric shocks or fire.
• Use a cable of suitable length.
Do not use tapped wires or an extension lead, as this may cause overheating, electric shocks or fire.
• When wiring the power supply and connecting the wiring between the indoor and outdoor units, position the wires so that the
control box lid can be securely fastened.
Improper positioning of the control box lid may result in electric shocks, fire or overheating terminals.
• Make sure that all wiring is secured, the specified wires are used, and that there is no strain on the terminal
connections or wires.
Improper connections or securing of wires may result in abnormal heat build-up or fire.
• Install the air conditioner on a foundation strong enough to hold the weight of the unit.
A foundation of insufficient strength may result in the equipment falling and causing injury.
• When installing or relocating the air conditioner, do not let any other substances besides R32, such as air, enter the refrigerant circuit.
The presence of air or other foreign matter in the refrigerant circuit causes an abnormal pressure rise, which may result in equipment damage and even injury.
• If refrigerant gas leaks during installation, ventilate the area immediately.
Toxic gas may be produced if the refrigerant comes into contact with fire.
• Be sure to earth the air conditioner.
Do not earth the unit to a utility pipe, lightning conductor or telephone earth lead. Imperfect earthing may result in electric shocks.
• Be sure to install an earth leakage circuit breaker.
Failure to install an earth leakage circuit breaker may result in electric shocks or fire.
• Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer.
• The appliance must be stored in a room without continuously operating ignition sources (for example: open flames,
an operating gas appliance or an operating electric heater).
• Do not pierce or burn.
• Be aware that refrigerants may not contain an odour.
• The appliance must be installed, operated and stored in a room with a floor area larger than 4.9m
2
.
• Comply with national gas regulations.
• During installation, attach the refrigerant piping securely before operating the compressor.
If the refrigerant pipes are not attached and the stop valve is
open when the compressor is operated, air will be sucked in, causing abnormal pressure in the refrigeration cycle, which may result in equipment damage and even injury.
• During pump down, stop the compressor before removing the refrigerant piping.
If the compressor is still operating and the stop valve is open during pump down,
air will be sucked in when the refrigerant piping is removed, causing abnormal pressure in the refrigeration cycle, which may result in equipment damage and even injury.
Read the precautions in this manual
carefully before operating the unit.
This appliance is filled with R32.
• After completing installation, check for refrigerant gas leakage.
Toxic gas may be produced if the refrigerant gas
leaks into the room and comes into contact with a source of fire, such as a fan heater, stove or cooker.
Safety Precautions (2)
A
D
G
K
B
E
H
L
C
F
M
1
9
2
1
1
1
2
1
2
3
1
Mounting plate
Dry batteries AAA. LR03
(alkaline)
Operation manual
Mounting plate fixing
screws M4 × 25L
Indoor unit fixing screws
M4 × 12L
Remote controller holder
Fixing screws for remote
controller holder M3 × 20L
Screw cover
J
Insulation tape
Wireless remote controller
Titanium apatite photocatalytic
air-purifying filters
2
Installation manual
Accessories
Installation Tips (1)
1.
Removing and installing the front panel
•
Removal method
Hook fingers on the tabs on the left and right of the main body, and open until the
panel stops. Slide the front panel sideways to disengage the front panel shaft.
Then pull the front panel toward you to remove it.
•
Installation method
Align the tabs of the front panel with the grooves, and push all the way in. Then close slowly.
Push the centre of the lower panel surface firmly to engage the tabs.
2.
Removing and installing the front grille
•
Removal method
1) Remove the front panel to remove the air filter.
2) Remove 6 screws from the front grille.
3) In front of the mark on the front grille, there are 3 upper hooks.
Lightly pull the front grille toward you with one hand, and push down on the hooks with the fingers of your other hand.
<When there is insufficient work space because the unit is close to ceiling>
Place both hands under the centre of the front grille, and while pushing up,
pull it toward you.
•
Installation method
1) Install the front grille and firmly engage the upper hooks (3 locations).
2) Install 6 screws of the front grille.
3) Install the air filter and then mount the front panel.
Be sure to wear protection
gloves.
CAUTION
• Before choosing the installation site, obtain user approval.
1.
Indoor unit
• The indoor unit should be positioned in a place where:
1) the restrictions on the installation requirements specified
in the indoor unit installation drawings are met,
2) both the air inlet and air outlet are unobstructed,
3) the unit is not exposed to direct sunlight,
4) the unit is away from sources of heat or steam,
5) there is no source of machine oil vapour (this may
shorten the indoor unit service life),
6) cool (warm) air is circulated throughout the room,
7) the unit is away from electronic ignition type
fluorescent lamps (inverter or rapid start type) as
they may affect the remote controller range,
8) the unit is at least 1m away from any television or radio set
(the unit may cause interference with the picture or sound),
9) the unit can be installed at the recommended height (2.5m),
10) no laundry equipment is located.
2.
Wireless remote controller
• Turn on all the fluorescent lamps in the room, if any,
and find a location where the remote controller signals
are properly received by the indoor unit (within 7m).
Choosing an Installation Site
mark area
(3 locations)
Upper hook
1) Push up.
2) Pull toward you.
CAUTION
• Do not install the air conditioner at any place where there is a danger of flammable gas leakage.
In the event of a gas leakage, build-up of gas near the air conditioner may cause a fire to break out.
• Tighten the flare nut as specified, such as with a torque wrench.
If the flare nut is too tight, it may crack after prolonged use, causing refrigerant leakage.
• Only qualified personnel can handle, fill, purge and dispose of the refrigerant.
This product is not designed for re-packing. In case of re-packing contact to Daikin dealer.
N004
• While following the instructions in this installation manual, install drain piping to ensure proper drainage and insulate
the piping to prevent condensation.
Improper drain piping may result in indoor water leakage and property damage.
Push the front panel
shaft of the front panel
into the groove.
Push
down.
Upper hook
Indoor Unit Installation Drawings
INTELLIGENT EYE sensor
• Do not hit or forcefully push the intelligent-eye sensor. This can lead to damage and malfunction.
• Do not place large objects near the sensor. Also keep heating units or humidifiers outside the sensor’s detection area.
CAUTION
Air filters
Titanium apatite photocatalytic
air-purifying filter (2 pcs)
C
Titanium apatite
photocatalytic air-
purifying filter
Filter frame
Air filter
Tab
INTELLIGENT EYE
sensor
30mm or more
from ceiling
Front panel
50mm or more from walls
(on both sides)
M4 × 16L (6 pcs)
Screw cover (3 pcs)
M
A
Mounting plate
Mounting plate fixing
screws M4 × 25L (9 pcs)
B
The mounting plate
should be installed on a
wall which can support the
weight of the indoor unit.
Cut thermal insulation
pipe to an appropriate
length and wrap it with
tape, making sure that no
gap is left in the insulation
pipe’s cut line.
Caulk pipe
hole gap
with putty.
Wireless
remote controller
D
E
Remote
controller holder
Fixing screws for
remote controller
holder M3 × 20L
(2 pcs)
F
How to attach the indoor unit.
Hook the tabs of the bottom frame
to the mounting plate.
If the tabs are difficult to hook,
remove the front grille.
How to remove the indoor unit.
Push up the marked area (at the
lower part of the front grille) to
release the tabs. If it is difficult to
release, remove the front grille.
A
Front
grille
A Mounting
plate
Tab
Bottom frame
Mark (rear side)
The service lid is
removable.
Opening method
1) Remove the service
lid screws.
2) Pull out the service
lid diagonally down
in the direction of
the arrow.
3) Pull down.
Service lid
Unit dimensions
Height
Width
Depth
340mm
1050mm
259mm
Wrap the thermal insulation
pipe with the finishing tape
from bottom to top.
Before screwing
the remote
controller holder
to the wall, make
sure that control
signals are
properly received
by indoor unit.
1.
Installing the mounting plate
• The mounting plate should be installed on a wall which can support the weight of the indoor unit.
1) Temporarily secure the mounting plate to the wall, make sure that the panel is completely level, and
mark the boring points on the wall.
2) Secure the mounting plate to the wall with screws.
Recommended mounting plate retention spots and dimensions
Indoor Unit Installation (1)
2.
Drilling a wall hole and installing wall embedded pipe
• For metal frame or metal board walls, be sure to use a wall embedded
pipe and wall hole cover in the feed-through hole to prevent possible heat,
electrical shock, or fire.
• Be sure to caulk the gaps around the pipes with caulking material to
prevent water leakage.
1) Drill a feed-through hole with a 80mm diameter through the wall at a
downward angle toward the outside.
2) Insert a wall embedded pipe into the hole.
3) Insert a wall hole cover into wall pipe.
4) After completing refrigerant piping, wiring, and drain piping, caulk the pipe hole gap with putty.
3.
Installing the indoor unit
3-1. Right-side, right-back, or right-bottom piping
1) Attach the drain hose to the underside of the refrigerant pipes
with an adhesive vinyl tape.
2) Wrap the refrigerant pipes and drain hose together with
insulation tape.
3) Pass the drain hose and refrigerant pipes through the wall hole,
then set the indoor unit on the mounting plate hooks by using the
markings at the top of the indoor unit as a guide.
4) Open the front panel, then open the service lid.
(Refer to Installation Tips.)
5) Pass the inter-unit wire from the outdoor unit through the feed-
through wall hole and then through the back of the indoor unit.
Pull them through the front side.
Bend the ends of cable tie wires upward for easier work in advance.
(If the inter-unit wire ends are to be stripped first, bundle the wire
lead ends with adhesive tape.)
6) Press the bottom frame of the indoor unit with both hands to set it
on the mounting plate hooks. Make sure that the wire leads do
not catch on the edge of the indoor unit.
J
Place the pipe port
cover in this pocket.
Through-the-wall
hole
φ
80mm
Drain hose position
Recommended mounting plate retention
spots (9 spots in all)
(Bolt size : M10)
(Bolt size : M10)
Place a leveler on these tabs.
Use a tape
measure
as shown.
Position the
end of the tape
measure at
.
Gas pipe end
Liquid pipe end
unit: mm
119
80
1050
65
45
340
149
80
45
182.5
89
65
388
134
53
190
φ
φ
119
1050
65
45
149
80
182.5
89
65
388
φ
Inside
Outside
Caulking(field supply)
Wall embedded pipe
(field supply)
Wall hole cover
(field supply)
φ
80
Right-bottom
piping
Right-back piping
Right-side piping
Bind refrigerant
pipe and drain
hose together with
insulation tape.
J
Remove pipe port cover
here for right-side piping.
Remove pipe port cover
here for right-bottom piping.
Mounting plate
A
Wire guide
When stripping the
ends of inter-unit
wire in advance,
bundle the wire
lead ends with tape.
Hang indoor unit’s hook here.
Inter-unit
wiring
Mounting
plate
A
Removed pipe
port cover
The removed pipe port
cover can be kept in the
mounting plate pocket.
A Mounting
plate
Indoor Unit Installation (2)
3-2. Left-side, left-back, or left-bottom piping
1) Attach the drain hose to the underside of the refrigerant
pipes with adhesive vinyl tape.
2) Be sure to connect the drain hose to the drain port in
place of the drain plug.
3) Shape the refrigerant pipes along the pipe path
marking on the mounting plate.
4) Pass the drain hose and refrigerant pipes through
the wall hole, then position the indoor unit on the
mounting plate hooks, using the markings at
the top of the indoor unit as a guide.
5) Pull in the inter-unit wire.
6) Connect the refrigerant pipes.
7) In case of pulling the drain hose through the back of the indoor
unit, wrap the refrigerant pipes and drain hose together with
J insulation tape as shown in the right figure.
8) While exercising care so that the inter-unit wiring does not catch the
indoor unit, press the bottom edge of the indoor unit with both hands until
it is firmly caught by the mounting plate hooks. Secure the indoor unit to
the mounting plate with the H
indoor unit fixing screws (M4 × 12L).
3-3. Wall embedded piping
Follow the instructions given under left-side, left-back, or
left-bottom piping.
1) Insert the drain hose to this depth so it won’t be pulled out of
the drain pipe.
4.
Wiring
1) Strip wire ends (20mm).
2) Match wire colours with terminal numbers on the indoor and
outdoor unit’s terminal blocks and firmly secure the wires in
the corresponding terminals with the screws.
3) Connect the earth wires to the corresponding terminals.
4) Pull the wires lightly to make sure they are securely
connected, then secure them with the wire retainer.
5) In case of connecting to an adapter system, run the remote
controller cable and attach the S21.
(Refer to “
5. When connecting to an HA system”.)
6) Shape the wires so that the service lid fits securely, then close
the service lid.
•
Do not use tapped wires, extension cords, or starburst connections, as they may cause overheating, electrical
shock,or fire.
•
Do not use locally purchased electrical parts inside the product. (Do not branch the power for the drain pump,
etc., from the terminal block.) Doing so may cause electric shock or fire.
•
Do not connect the power wire to the indoor unit. Doing so may cause electric shock or fire.
WARNING
How to set the drain hose.
•
Insert drain hose and tighten fixing screw.
Forgetting to attach this may cause water leakages.
The drain hose is on the back of the unit.
How to set the drain plug.
Front side of unit
Drain hose attachment position
Attachment on the left side
Drain hose
Fixing screw
Attachment on the right side (factory default)
Drain hose
Fixing screw
1 2
3
Remove pipe port cover here for left-bottom piping.
Remove pipe port
cover here for
left-side piping.
Left-bottom piping
Left-side
piping
Left-back
piping
No gap
Insert a hexagon
wrench (4mm)
Wrap insulation tape
around the bent portion of the
refrigerant pipe.
Overlap at least half the width
of the
insulation tape with
each turn.
Drain
hose
Caulk this hole
with putty or
caulking material.
Bind with vinyl
tape.
Mounting plate
Refrigerant
pipes
Drain hose
Bottom frame
M4
×
12L (2 locations)
Inter-unit wire
Mounting
plate
Inner wall
Vinyl chloride
drain pipe
(VP-30)
Drain hose
50mm
or more
Insert drain hose to this
depth so it won’t be
pulled out of drain pipe.
Outer wall
Terminal block
Electrical wiring box
Wire retainer
Use the
specified
wire type.
1
2
3
1 2 3
L
N
Inter-unit wire
4-core 1.5mm² or more
60245 IEC 57
Firmly fix the wires with
the terminal screws.
Outdoor unit
Indoor
unit
Firmly fix the wires with
the terminal screws.
Do not apply
lubricating oil
(refrigerant oil) to
the drain plug when
inserting it.
The application of
lubrication oil to the
drain plug will
deteriorate the plug
to cause drain
leakage from the
plug.
A
A
H
J
J
Shape wires so
that the service
lid will fit securely.
Firmly secure the wire
retainer so that wires
sustain no external stress.
5.
When connecting to an HA system
1) Remove the front grille.
(6 screws)
2) Remove the electrical
wiring box. (1 screw)
3) Remove the metal plate
electrical wiring box cover.
(4 tabs)(See
Fig.1)
4) Attach the connection
cord to the S21 connector
and pull the harness out
through the notched part in the figure. (See
Fig.2)
5)
Replace the electrical wiring box cover as it was, and pull the harness around, as shown in the figure.(See
Fig.3)
Indoor Unit Installation (3)
Refrigerant Piping Work (1)
6.
Drain piping
1) Connect the drain hose, as described below.
2) Remove the air filters and pour some water
into the drain pan to check the water flows
smoothly.
3) When drain hose requires extension, obtain an
extension hose with an inner diameter of 16mm.
Be sure to thermally insulate the indoor
section of the extension hose.
4) When connecting a rigid polyvinyl chloride pipe
(nominal diameter 13mm) directly to the drain
hose attached to the indoor unit as with embedded
piping work, use any commercially available drain
socket (nominal diameter 13mm) as a joint.
1.
Flaring the pipe end
1) Cut the pipe end with a pipe cutter.
2) Remove burrs with the cut surface facing
downward so that the chips do not enter the
pipe.
3) Put the flare nut on the pipe.
4) Flare the pipe.
5) Check that the flaring is properly made.
•
Do not use mineral oil on flared part.
• Prevent mineral oil from getting into the system as this would reduce the lifetime of the units.
• Never use piping which has been used for previous installations. Only use parts which are delivered with the unit.
• Never install a drier to this R32 unit in order to guarantee it’s lifetime.
• The drying material may dissolve and damage the system.
•
Incomplete flaring may cause refrigerant gas leakage.
WARNING
(Cut exactly at
right angles.)
Remove burrs
Set exactly at the position shown below.
A
Flaring
Die
A
0-0.5mm
Clutch-type
Flare tool for R32 or R410A
1.0-1.5mm
Clutch-type (Rigid-type)
1.5-2.0mm
Wing-nut type (Imperial-type)
Conventional flare tool
Check
Flare’s inner
surface must
be flaw-free.
The pipe end must
be evenly flared in
a perfect circle.
Make sure that the
flare nut is fitted.
The drain hose should
be inclined downward.
No trap is permitted.
Do not put the end
of the hose in water.
Indoor unit
drain hose
φ
16
Extension drain hose
Heat insulation tube
(field supply)
Drain hose supplied with
the indoor unit
Commercially available drain
socket
(nominal diameter 13mm)
Commercially available rigid
polyvinyl chloride pipe
(nominal diameter 13mm)
φ
16
Fig.1
Fig.2
Fig.3
Pull
Pull
Slide
Tab
Tab
Slide
Metal plate
electrical cover
Main body
Screw
HA connector
(S21)
HA connector
(S21)
Lay the HA cord as
shown in the figure.
Refrigerant Piping Work (2)
2.
Refrigerant piping
2-1. Caution on piping handling
1) Protect the open end of the pipe against dust and moisture.
2) All pipe bends should be as gentle as possible. Use a pipe
bender for bending.
2-2. Selection of copper and heat insulation materials
• When using commercial copper pipes and fittings, observe the following:
1) Insulation material: Polyethylene foam
Heat transfer rate: 0.041 to 0.052W/mK (0.035 to 0.045kcal/mh°C)
Refrigerant gas pipe’s surface temperature reaches 110°C max.
Choose heat insulation materials that will withstand this temperature.
2) Be sure to insulate both the gas and liquid piping and observe the
insulation dimensions as below.
3) Use separate th
ermal insulation pipes for gas and liquid refrigerant pipes.
•
Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand. Then tighten them fully
with the torque wrenches.
•
Refrigerant oil for R410A can also be used for application to the inner flare.
•
Use the flare nut fixed to the main unit.
(This is to prevent cracking of the flare nut as a result of deterioration over time.)
•
To prevent gas leakage, apply refrigeration oil only to the inner surface of the flare.
(Use refrigeration oil for R32.)
•
Use a torque wrench when tightening the flare nuts to prevent damage to the flare nuts and gas leakage.
CAUTION
Wall
If no flare cap is
available, cover
the flare mouth
with tape to keep
dirt or water out.
Be sure to
place a cap.
Rain
Gas pipe
Inter-unit wire
Liquid pipe
Gas pipe
insulation
Liquid pipe
insulation
Finishing tape Drain hose
Do not apply refrigeration
oil to the outer surface.
Flare nut
Apply refrigeration oil to the
inner surface of the flare.
Do not apply refrigeration
oil to the flare nut to avoid tightening
with excessive torque.
Apply oil
Torque wrench
Piping union
Flare nut
Spanner
Tighten
Liquid side
6.4mm
14.2-17.2N
m
(144-175kgf
cm)
Gas side
12.7mm
49.5-60.3N
m
(505-615kgf
cm)
Flare nut tightening torque
Gas side
Piping size
O.D. 12.7mm
O.D. 6.4mm
40mm or more
30mm or more
0.8mm (C1220T-O)
I.D. 14-16mm
I.D. 8-10mm
10mm Min.
Minimum bend radius
Piping thickness
Thermal insulation size Thermal insulation
thickness
Liquid side
Trial Operation and Testing
Test items
Incomplete cooling/heating function
No refrigerant gas leaks.
Draining line is properly installed.
Indoor and outdoor units are installed properly on solid bases.
Refrigerant gas and liquid pipes and indoor drain
hose extension are thermally insulated.
Fall, vibration, noise
Water leakage
Water leakage
System is properly earthed.
Electrical leakage
Indoor unit properly receives remote controller commands.
No operation
Incomplete cooling/heating function
Incomplete cooling/heating function
The specified wires are used for inter-unit wiring connections.
No operation or burn damage
Symptom
Check
Indoor or outdoor unit’s air inlet or air outlet are unobstructed.
* Check that the jumper (J8) has not been cut. If it has
been cut, contact the service shop.
Stop valves are opened.
No heating
<For heat pump model>
will be displayed when the MODE button is pressed.*
• Trial operation should be carried out in either COOL or HEAT operation.
1-1 Measure the supply voltage and make sure that it is within the specified range.
1-2 In COOL operation, select the lowest programmable temperature; in HEAT operation,
select the highest programmable temperature.
1-3 Carry out the trial operation in accordance with the operation manual to ensure that all
functions and parts, such as louvres movement, are working properly.
• For protection, the system disables restart operation for 3 minutes after it is turned off.
• When trial operation is conducted in the HEAT operation directly after the circuit breaker is turned on, in
some cases no air will be output for about 10 minutes in order to protect the air conditioner.
1-4 After trial operation is complete, set the temperature to a normal level (26°C to 28°C in COOL
operation, 20°C to 24°C in HEAT operation).
• When operating the air conditioner in COOL operation in winter, or HEAT operation in summer, set it to the trial
operation mode using the following method.
1) Press and select the trial operation (COOL or HEAT).
2) Press to turn on the system.
3) Press both of and at the same time.
4) Press , select “ ”,and press for confirmation.
• Trial operation will stop automatically after about 30 minutes.
To stop the operation, press .
• Some of the functions cannot be used in the trial operation mode.
• The air conditioner draws a small amount of power in its standby mode. If the system is not to be used for some
time after installation, shut off the circuit breaker to eliminate unnecessary power consumption.
• If the circuit breaker trips to shut off the power to the air conditioner, the system will restore the original operation
mode when the circuit breaker is opened again.
1.
Trial operation and testing
Jumper (J8)
2.
Test items
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