Daewoo KOD-135P9S Service Manual Download Page 1

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Service Manual

Pizza Baker Built-in
Microwaves Combo

Model: KOD-135P9S

S/M No. : D135P9S001

Sep. 2005

✔

Caution

: In this Manual, some parts can be changed for improving,

their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center

Summary of Contents for KOD-135P9S

Page 1: ...OD 135P9S S M No D135P9S001 Sep 2005 Caution In this Manual some parts can be changed for improving their performance without notice in the parts list So if you need the latest parts information please refer to PPL Parts Price List in Service Information Center ...

Page 2: ...ssion systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal performance standard should be performed on each oven prior to release to the owner TABLE OF CONTENTS SAFETY AND PRECAUTIONS 3 FOR SAFE OPERATION 3 FOR SAFE SERVICE PROCEDURES 3 SPECIFICATIONS 4 EXTERN...

Page 3: ...mporter or assembler b repair the unit at no cost to the owner c attempt to ascertain the cause of the excessive leakage d tell the owner of the unit not to use the unit until the oven has been brought into compliance 3 If the oven operates with the door open the service person should tell the user not to operate the oven and contact the manufacturer and CDRH immediately CAUTION This Device is to ...

Page 4: ... LEVELS CAVITY DIMENSIONS 380 X 246 X 386 mm 14 9 X 9 7 X 15 2 inch CAVITY VOLUME 1 3 Cu ft PIZZA OVEN POWER CONSUMPTION 1 45 KW MICROWAVE PIZZA POWER CONSUMPTION 2850 W OUTSIDE DIMENSIONS WXHXD 563 X 450 X 441 mm 22 2 X 17 7 X 17 4 inch NET WEIGHT APPROX 19 8 Kg 43 7 lbs Specifications are subject to change without notice SPECIFICATIONS EXTERNAL VIEW 1 OUTER DIMENSION ...

Page 5: ...perating while the door is opened The oven will only operate with the door fully closed When the door is open the oven turns off and will only start again after the door is closed 6 Door release button Pushing this button stops oven operation and opens the door 7 Glass cooking tray Made of special heat resistant glass The tray must always be in proper position before operating Do not cook food dir...

Page 6: ...sed to defrost foods for weight or time 10 Auto Reheat Used to reheat foods 11 Handy Helper Kids Meal Baby Food Snack Cook Used to select type of dish to be reheated 12 One touch Cook Used to cook or reheat specific quantities of food 13 Quick Defrost Used to defrost foods for weight only 14 Clock Used to set clock 15 Kitchen Timer Used as a minute timer 16 More Used to add time to cooking 17 Less...

Page 7: ... of special type which if damaged must be repaired with cable of same type Such a cable can be purchased from DAEWOO and must be installed by a Qualified Person 6 Examine the oven after unpacking for any damage such as A misaligned door broken door or a dent in cavity If any of the above are visible DO NOT INSTALL and notify dealer immediately 7 Do not operate the oven if it is colder than room te...

Page 8: ...s touched and the oven does not operate check the area between the door and door seal for obstructions and make sure the door is closed securely The oven will not start cooking until the door is completely closed or the program has been reset This section includes useful information about microwave oven operation 1 Plug power supply cord into a standard 3 pronged 15Amp 230V AC 50Hz power outlet 2 ...

Page 9: ... You will notice an odor that is characteristics of new heating elements This is normal and will soon disappear Always unplug the Pizza baker built in microwaves combo and allow the pizza oven to cool completely before cleaning Pizza Tray Wipe surface with a soft clean damp cloth Never use abrasive cleaners as they may scratch the surface Do not use fork or other sharp metal object to clean the pi...

Page 10: ...hose pizza would rise and touch heating element It may burn the pizza You d better not cook the pizza more than two times Because it may burn or harden the pizza When the temperature sensor is disconnected Err 1 message will be shown in the display If the inside temperature of the pizza oven is higher than expected or the temperature sensor doesn t work properly Err 2 message will be shown in the ...

Page 11: ...11 ...

Page 12: ...d NOTE To assemble the pizza oven push two taps on the bottom of the pizza front plate into two rectangular notches of the front plate securely 2 To take off the pizza oven 1 Remove four screws on the pizza oven 2 Push the pizza oven backward and lift up 3 Reverse the above for assembly ...

Page 13: ...e gasket door from door plate 2 Remove the barrier screen inner from door plate 3 Remove the door frame from door painting assambly 4 Remove the stopper hinge top assembly from door painting assambly 5 Remove the spring and the hook 6 Remove the barrier screen outer from door frame 7 Reverse the above steps for reassembly 3 To remove door assembly 1 Remove two screws which secure the stopper hinge...

Page 14: ...inge top and then push the door to contact the door seal to oven front surface Tighten the screw 2 To reduce gap located on part B Loosen two screws on stopper hinge under and then push the door to contact the door seal to oven front surface Tighten two screws NOTE A small gap may be acceptable if the microwave leakage does not exceed 4mW cm2 ...

Page 15: ...nector of the PCB assembly 5 Detach membrane from the control panel 6 Remove door open button and button spring from the control panel 7 Reverse the above steps for reassembly REF NO PART NAME PART CODE DESCRIPTION Q TY B01 SWITCH MEMBRANE 3518571710 KOD 135P9S 1 B02 CONTROL PANEL 3516725020 ABS 1 B03 PCB MAIN MANUAL AS PKMPMSBC10 KOD 135P9S 1 B04 SCREW TAPPING 7122401211 T2S TRS 4X12 MFZN 4 B05 L...

Page 16: ...netron 1 Remove a screw which secure the magnetron 2 Remove the magnetron 3 Reverse the above steps for reassembly NOTE Never install the magnetron without the metallic gasket plate which is packed with each magnetron to prevent microwave leakage Whenever repair work is carried out on magnetron check the microwave leakage It shall not exceed 4mW cm 2 for a fully assembled oven with door normally c...

Page 17: ...e assembly 3 Pull the fan from the motor shaft 4 Remove two screws which secure the motor shaded pole 5 Remove the motor shaded pole 6 Reverse the above steps for reasembly 11 To remove H V transformer 1 Remove four screws holding the H V transformer 2 Remove the H V transformer 3 Reverse the above steps for reassembly ...

Page 18: ...The lock lever presses the button of the secondary interlock switch to bring it under NO condition 3 Pizza Oven interlock switch When the pizza tray is closed the lever pushes the lever of the micro switch Then the button of the toast interlock switch bring it under NO condition 4 Adjustment steps a Loosen the one mounting screw b Adjust interlock switch assembly position c Make sure that lock lev...

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Page 25: ...inet door seem door viewing screen the exhaust air vents and the suction air vents 3 Measuring should be in a counter clockwise direction at a rate of 1 in sec If the leakage of the cabinet door seem is unknown move the probe more slowly 4 When measuring near a corner of the door keep the probe perpendicular to the areas making sure the probe end at the base of the cone does not get closer than 2 ...

Page 26: ...meter set on the highest resistance scale measure the resistance across the diode terminals Reverse the meter leads and again observe the resistance reading Meter with 6V 9V or higher voltage batteries should be used to check the front back resistance of the diode otherwise an infinite resistance may be read in both directions A normal diode s resistance will be infinite in one direction and sever...

Page 27: ...27 WIRING DIAGRAM ...

Page 28: ...28 ...

Page 29: ...29 Measure Point MP2 MP1 ...

Page 30: ...30 ...

Page 31: ...31 2 PCB CIRCUIT DIAGRAM ...

Page 32: ... 8 100K OHM J RA 87X104J 1 20 R CARBON FILM R4 10 1 6W 330 5 RD AZ331J 7 21 R CARBON FILM R1 3 13 16 22 23 29 1 6W 1K 5 RD AZ102J 7 22 R CARBON FILM R19 1 6W 4 7K 5 RD AZ472J 1 23 R CARBON FILM R15 1 6W 200 5 RD AZ201J 1 24 R CARBON FILM R14 R26 R27 1 6W 10K 5 RD AZ103J 3 25 R CARBON FILM R2 R12 1 6W 100K 5 RD AZ104J 2 26 R CARBON FILM R17 1 6W 1M 5 RD AZ105J 1 27 R CARBON FILM R24 R25 1 4W 180 5 ...

Page 33: ...33 EXPLODED VIEW AND PARTS LIST 1 DOOR ASSEMBLY Refer to Disassembly and assembly 2 CONTROL PANEL ASSEMBLY Refer to Disassembly and assembly 3 TOTAL ASSEMBLY ...

Page 34: ...6 STOPPER HINGE U AS 3515202800 KOR 121M0A 1 F17 SW MICRO 4415A17352 VP 533A OF SPNO 187 200G 1 F18 SWITCH PUSH 3518571000 MP101C 1 F19 SW MICRO 4415A66600 VP 532A OF SPNC 187 200G 1 F20 SW MICRO 4415A66910 VP 531A OF SZM V16 FA 61 1 F21 LEVER LOCK 3513702600 POM 1 F22 LOCK 3513814300 POM M90 02 F20 1 F23 LAMP 3513601600 BL 240V 25W T25 C7A H187 1 F24 HARNESS MAIN 3512781500 KOD 135P9A 1 F25 MOTOR...

Page 35: ...35 4 PIZZA OVEN ASSEMBLY C00 ...

Page 36: ...Y PIZZA 3517210300 SA1D T0 6 Teflon coating 1 11 HEATER PIZZA T 3512806510 KOD 135P9S 1 12 PLATE TOP 3514502600 SBHG T0 4 1 13 PLATE REAR 3514502700 SECC T0 5 1 14 SENSOR TEMPERATURE 3514801400 PTM K312 D7 1 15 HEATER PIZZA U 3512806610 KOD 135P9S 1 16 THERMOSTAT 3518907000 OFF 130 ON 60 V 187 1 17 PLATE SIDE 3514502500 SBHG T0 4 1 18 LEVER SW MICRO 3513703300 KOD 135P9A SPNO 1 19 PLATE FRONT 3514...

Page 37: ...S M NO D135P9S001 DAEWOO ELECTRONICS CORP 686 AHYEON DONG MAPO GU SEOUL KOREA C P O BOX 8003 SEOUL KOREA TELEX DWELEC K28177 8 CABLE DAEWOOELEC PRINTED DATE Sep 2005 ...

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