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Service Manual

Refrigerator

Model: FR-510M
              FR-540M
              FR-510P
              FR-540P

DAEWOO ELECTRONICS CO., LTD.

S/M No. : FR510P0010

✔ 

Caution

: In this Manual, some parts can be changed for improving, their 

  performance without notice in the parts list. So, if you need the 

  latest parts information,please refer to PPL(Parts Price List) in 

  Service Information Center (http://svc.dwe.co.kr).

Summary of Contents for FR-510M

Page 1: ...CTRONICS CO LTD S M No FR510P0010 Caution In this Manual some parts can be changed for improving their performance without notice in the parts list So if you need the latest parts information please refer to PPL Parts Price List in Service Information Center http svc dwe co kr ...

Page 2: ... 2 3 Wire diagram 3 4 Name of parts 4 5 Air flow diagram 5 6 Refrigerant cycle diagram 6 7 Machine room view and part list 7 8 Main components 8 9 Door color specification 9 10 Exploded view and parts list 15 11 Electronic function 25 ...

Page 3: ...stem Air Forced Convection Defrost System Fin Evaporator Forced Defrost Operation Automatic Start Stop Cold Control Adjustable Dial Adjustable Button Capacity Freezer 119 118 119 118 Refrigerator 299 306 299 306 Total 418 424 418 424 External Dimension Height 1741mm 1768mm 1741mm 1768mm Width 770mm 770mm 770mm 770mm Depth 700mm 700mm 700mm 700mm Net Weight 88Kg 89Kg 88Kg 89Kg ...

Page 4: ...IEWS 1 FR 510M 760 31 5 595 770 1422 5 700 53 3 770 568 11 1039 1741 121 712 24 24 136 988 511 22 24 60 760 2 2 FR 540M 760 31 5 595 770 1422 5 700 53 3 770 568 11 1066 1768 121 712 24 24 136 1015 511 22 24 60 760 ...

Page 5: ... BLUE PINK BLUE RED DOOR SWITCH 4 3 1 2 BROWN M FM 2 FR 510P 540P GN YW PULG COMPRESSOR M A YELLOW DOOR SWITCH YELLOW P RELAY BLACK BLACK BLACK BLACK VIOLET BLUE BLUE BLUE R LAMP BLUEX3 BROWN RED RED WHITE F LAMP WHITE WHITE R LAMP BLACK FM 2 1 3 4 TEMP FUSE GRAY DEFROST HEATER DOWN TRANS YELLOW GREEN BROWN WHITE RED BLACK VIOLET GRAYx2 BLACKx2 BLUE x2 ORANGE x2 D SENSOR F SENSOR F PCB M PCB BROWN...

Page 6: ... Egg 17 Pocket Multi 18 Pocket Bottle A 19 Pocket Bottle B 20 Freezer Temperature Controller Freezer compartment 2 FR 510P 540P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 Freezer Compartment lamp 2 Shelf Freezer Ice Tray 3 Case Icing 4 Case Ice 5 Case Child 6 Temperature Controller Refrigerator Compartment 7 Shelf Refrigerator 8 Window Refrigerator 9 Lever Moisture Controller 10 Cover Veget...

Page 7: ... FR 540P 760 31 5 595 770 1422 5 700 53 3 770 568 11 1066 1768 121 712 24 24 136 1015 511 22 24 60 760 3 FR 510P 760 31 5 595 770 1422 5 700 53 3 770 568 11 1039 1741 121 712 24 24 136 988 511 22 24 60 760 ...

Page 8: ...is in the middle When storing margarine or cheese for one or two weeks make use of the refrigerator shelf Crisper Suitable in storing fruits or vegetable Wrapping can prevent from dryness Freezer room Do not put any bottle such as beer or beverage because it can be frozen and broken Refrigerating room This model is multi flow type which flows out cold air from each shelf space The hot air after ma...

Page 9: ... ACCUM HOT PIPE DRYER COMP AUX HOT PIPE AUX HOT PIPE BACK PLATE PIPE C O M P R E S S O R A U X I C O N P I P E H O T P I P E A U X I H O T P I P E B A C K P L A T E P I P E D R Y E R C A P I T U B E E V A P O R A T O R A C C U M U L A T O R S U C P I P E COOLING PIPE ...

Page 10: ...ESSOR 9 DRYER 17 BIND WIRE 2 COMPRESSOR 10 PIPE CON SUC 18 PLUG POWER AS 3 ABSORBER COMPRESSOR 11 VIBRATIONPROOF GUM 19 SCREW MACHINE 4 WASHER COMP T 12 PIPE CON AUX 20 PIPE CON HOT 5 SWITCH P RELAY AS 13 HOSE DRAIN B 21 TAPE OPP 6 BAND RELAY 14 VIBRATIONPROOF MASS 22 PIPE CON P A 7 TAPE COTTON 15 SCREW TAPPING 8 PIPE SERVICE 16 COVER CONNECTOR ...

Page 11: ...18105641 3018104102 3018105641 3018105641 Refrigerant R134a Voltage 100V 50 60Hz 110V 60Hz 115 120V 60Hz 127V 60Hz 220V 50Hz 220V 60Hz 230V 50Hz 240V 50Hz Relay model 801RFBZZ 52 445RHBZZ 52 317THBYY 52 276THBYY 52 X 276THBYY 52 Part code 3018101630 3018101620 3018112000 3018105641 X 3018109901 3018105641 Refrigerant R12 Voltage 100V 50 60Hz 110V 60Hz 115 120V 60Hz 127V 60Hz 220V 50Hz 220V 60Hz 23...

Page 12: ...erant R12 R134a Voltage 100V 50 60Hz 110V 60Hz 115 120V 60Hz 127V 60Hz 220V 50Hz 220V 60Hz 230V 50Hz 240V 50Hz Spec TMDEX09UM1 Part code 3010513900 3018103920 Refrigerant R12 R134a Voltage 110V 50 60Hz 110V 60Hz 115 120V 60Hz 127V 60Hz 220V 50Hz 220V 60Hz 230V 50Hz 240V 50Hz Spec 15W 15W Part code 3013600050 3013600020 Refrigerant R12 R134a Voltage 100V 50 60Hz 110V 60Hz 115 120V 60Hz 127V 60Hz 22...

Page 13: ...THER COUNTRY 3 4006D17101 KP 30 FOR AMERICA 4 401PD17101 KP 211 FOR JAPAN TAIWAN 5 3011300801 BP 3PIN 6 3011303010 267 FOR CHILE 7 3011315310 FOR ISRAEL 8 3011303050 BS 1363A FOR U K MIDDLE ASIA SINGAPORE MALAYSIA 9 3011301200 KP 551 550 FOR CHINA AUSTRALIA Upper power cord s part code is only for lead wire without any kinds of terminal or housing ...

Page 14: ...High glossy sheet lamina sheet bright PCM sheet lamina sheet bright PCM Part code X X X PFDU2UH030 X X X PFDU2UH035 2 FR 540M 540P 1 ASSEMBLY URETHAN FREEZER DOOR 1 FR 540M 2 FR 540P 2 ASSEMBLY URETHAN REFRIGERATOR DOOR Refrigerant R12 R134a Color type Dull lamina High glossy Normal PCM High glossy Dull lamina High glossy Normal PCM High glossy sheet lamina sheet bright PCM sheet lamina sheet brig...

Page 15: ...BLE 1 PCM type NO COLOR CHIP COLOR NAME 1 P WITH WH069 2 94 L GRAY GY158 3 95 L GRAY GY259 4 94 M GRAY GY331 5 95 M GRAY GY335 6 97 M GRAY GY267 7 M D GRAY GY750 8 N BLUE BL718 9 MINT GREEN GN206 10 97 BEIGE BE215 ...

Page 16: ... sheet type NO COLOR CHIP COLOR NAME 1 P WITH WH069 2 94 L GRAY GY158 3 95 L GRAY GY259 4 94 M GRAY GY331 5 95 M GRAY GY335 6 97 M GRAY GY267 7 M D GRAY GY750 8 N BLUE BL718 9 MINT GREEN GN206 10 S GOLD 11 G GREEN ...

Page 17: ...10 EXPLODED VIEWS AND PARTS LIST 15 1 FR 510M 540M 1 Exploded view ...

Page 18: ...REFER TO 9 18 3816100100 RELAY BAND SK 5 0 7T ZN 3 A 1 19 3010604802 BRACKET ADJ FT L AS 1 20 3010604902 BRACKET ADJ FT R AS 1 21 3016000220 SPECIAL SCREW 2 22 3012900620 HINGE M AS D C 1 23 MOTOR AS 1 REFER TO 10 24 3018103920 SWITCH D TIMER AS CHILE 350 1 25 3011406600 COVER F M F DUCT A ABS 1 26 LAMP AS 3 REFER TO 10 27 3015500400 WINDOW F G E PC 121R 1 28 3010008910 ASSY M F DUCT 1 29 30133049...

Page 19: ...1 REFER TO 11 53 3010501601 BOX CONTL AS 1 54 3010500403 BOX CONTL HIPS 1 55 3018300401 THERMOSTAT 1 56 4017G31041 KNOB C S ABS 1 57 3013300022 INSULATOR F LUVR AS 1 58 3018900900 LOUVER F M F AS 1 59 3011409010 COVER VEGETB BOOX AS CV F KNOB NAMP 1 60 3010503720 CASE VEGTB GPPS T 3 0 1 61 3011102300 CASE CHILD GPPS T 3 5 1 62 3019002000 POCKET MULT GPPS T 3 0 2 63 3019002600 POCKET BOTL B GPPS T ...

Page 20: ...3816100100 RELAY BAND SK 5 0 7T ZN 3 A 1 19 3010604802 BRACKET ADJ FT L AS 1 20 3010604902 BRACKET ADJ FT R AS 1 21 3016000220 SPECIAL SCREW M6 x 16 SWCH22A 2 22 3012900620 HINGE M AS D C 1 23 MOTOR AS 1 REFER TO 10 24 3018103920 SWITCH D TIMER AS CHILE 350 1 25 3011406600 COVER F M F DUCT A ABS 1 26 LAMP AS 3 REFER TO 10 27 3015500400 WINDOW F G E PC 121R 1 28 3010008910 ASSY M F DUCT 1 29 301330...

Page 21: ...11 53 3010501601 BOX CONTL AS 1 54 3010500403 BOX CONTL HIPS 1 55 3018300401 THERMOSTAT 1 56 4017G31041 KNOB C S ABS 1 57 3013300022 INSULATOR F LUVR AS 1 58 3018900900 LOUVER F M F AS 1 59 3011409010 COVER VEGETB BOOX AS CV F KNOB NAMP 1 60 3010503720 CASE VEGTB GPPS T 3 0 1 61 3011102300 CASE CHILD GPPS T 3 5 1 62 3019002000 POCKET MULT GPPS T 3 0 2 63 3019002600 POCKET BOTL B GPPS T 3 0 1 64 30...

Page 22: ...20 2 FR 510P 540P 1 Exploded view ...

Page 23: ...E M AS D C 1 21 MOTOR AS 1 REFER TO 10 22 3011406600 COVER F M F DUCT A ABS 1 23 3017900802 SOCKET F LAMP AS 1 24 LAMP AS 3 REFER TO 10 25 3015500400 WINDOW F G E PC 121R 1 26 3010008910 ASSY M F DUCT 1 27 3013304901 INSULATOR M F DUCT F PS 1 28 4010G26030 INSULATOR DAMP B F PS 1 29 4010G26401 R DAMPER AS HF 380 1 30 4017G31152 KNOB DAMP ABS 1 31 3011408803 COVER M F DUCT HIPS 1 32 3015500703 WIND...

Page 24: ... F LUVR AS B 4231M 1 52 4017Z29010 BRACKET F SENS SPCC 1 53 3018900900 LOUVER F M F AS 1 54 3011409010 COVER VEGETB BOX AS CV F KNOB NAMP 1 55 3010503720 CASE VEGTB GPPS T3 0 1 56 3011102300 CASE CHILD GPPS T3 5 1 57 3019002000 POCKET MULT GPPS T3 0 1 58 3019002600 POCKET BOTL B GPPS T3 0 1 59 3011705620 DOOR CHILD GPPS 1 60 3019004100 POCKET A GPPS 2 61 3011103900 CASE EGG GP 2 62 4010E99102 BOX ...

Page 25: ...1 MOTOR AS 1 REFER TO 10 22 3011406600 COVER F M F DUCT A ABS 1 23 3017900802 SOCKET F LAMP AS 1 24 LAMP AS 3 REFER TO 10 25 3015500400 WINDOW F G E PC 121R 1 26 3010008910 ASSY M F DUCT 1 27 3013304901 INSULATOR M F DUCT F PS 1 28 4010G26030 INSULATOR DAMP B F PS 1 29 4010G26401 R DAMPER AS HF380 1 30 4017G31152 KNOB DAMP ABS 1 31 3011408803 COVER M F DUCT HIPS 1 32 3015500703 WINDOW R GPPS 1 33 ...

Page 26: ...F LUVR AS 1 52 4017Z29010 BRACKET F SENS SPCC 1 53 3018900900 LOUVER F M F AS 1 54 3011409010 COVER VEGETB BOOX AS CV F KNOB NAMP 1 55 3010503720 CASE VEGTB GPPS T3 0 1 56 3011102300 CASE CHILD GPPS T3 5 1 57 3019002000 POCEKT MULT GPPS T3 0 1 58 3019002600 POCEKT BOLT B GPPS T3 0 1 59 3011705620 DOOR CHILD GPPS 1 60 3019004100 POCKET A GPPS 2 61 3011103900 CASE EGG GP 2 62 4010E99102 BOX ICE AS S...

Page 27: ...revert to the previous temp setting When you press the Time Set button HOUR blinks and the time can be set by pressing the time adjust button By pressing time set button again MINUTE blinks and the time can be set by pressing the time adjust Button Pressing the time set button again stops the blinking and clock will begin the operation Quick freeze function operates for 150 minutes to quickly free...

Page 28: ...e canceled automatically 1 When press the quick freezing button at 1 05 AM quick freezing time of 150 min will display for 8 sec and then return to 1 05 AM ç Pressing the button again in 8 sec will cancel the function 2 The bar LED lights 3 times every 30 min in a row ç The LED displays the irrelevant temperature 3 The COMP and F fan is operated 150 min jointly 4 If press the quick freezing button...

Page 29: ...e levels of the COMP on off are as follows temperature C Resistance k W 1 Control the refrigerator temperature through switching of the damper 2 When the refrigerator temperature is same as the graph shown below ç F fan and COMP are forced to operate by R sensor when the tempeature is above 9 C QF QF FRESH CLEAN PM FRZ TIME SET QUICK FREEZING FREEZER TEMP CONTROL TIME ADJUSTER ECONOMIC FREEZING W ...

Page 30: ...umulated time the defrost will start if the door is opened for more than 10 min 3 Defrost mode time table is shown below Defrost start time Pre cool Heater on Pause F fan delay COMP F fan Heater C fan Time Initial defrost 6 min operation 45 min delay D sensor failure 40 min 90 min heater failure 7 min 5 min Pre cool step is The heater is off canceled when when D sensor D sensor detects detects abo...

Page 31: ...th the freezer temperature button and then each sensors temperature and error code is displayed for 8 min 2 Pressing the time set button each time to change display status D sensor R sensor F sensor Error code D sensor 3 Error code is displayed in the following sequence F1 R1 D1 D0 F3 C1 Error code is refered to self diagnosis table 4 If all errors are removed error code is automatically reset 5 P...

Page 32: ...iod operation Ignores R sensor operation Heater turns on for 45 minutes irrespective of D sensor The F fan operates irrespective of the door switch when the compressor is on Normal operation Normal operation Short circuit Wire disconnection Short circuit Wire disconnection Short circuit Wire disconnection When the D sensor temperature is over 5 C while the compressor is off When the door switch is...

Page 33: ...Y CFANRELAY R34 D1 D6 R33 47K 47K R57 R34 C24 IN5399 D10 D9 1 4 3 2 IN4062 IC5 PCB R34 18 17 15 48 59 58 57 55 54 53 44 40 15 35 42 41 36 33 34 43 R33 C23 R32 R31 IC2 5 3 4 1 6 7 2 3 12 14 13 16 17 20 25 82304 4 5 3 1 2 6 7 8 10 SCAN SCAN DATA DATA DATA DATA DATA DATA DATA VCC DEFROST OPTION ICE MAKER OPTION X IN X OUT HOLD D TIME OPTION DIFF D TIME OPTION WIN FAN OPTION FAN RP4 OPTION 50 51 52 19...

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