1. Summary of Heavy Repair
COOLING CYCLE HEAVY REPAIR
Bombe (mass cylinder),
refrigerant manifold gauge,
l
i
l
hi
Weigh and control the bombe in a vacuum conditions
with electronic scales and charge through compressor
inlet (Process tube)
Refrigerant
charging and
h
i
Vacuum pump
, Manifold gauge.
Evacuate for more than forty minutes after connecting
manifold gauge hose and vacuum pump to high (drier)
and low (compressor) pressure sides.
Vacuum
Pipe Cutter, Gas welder,
N2 gas
Confirm refrigerant (R-134a or R-600a) and oil for
compressor and drier.
Confirm N2 sealing and packing conditions before use.
Use good one for welding and assembly.
Weld under nitrogen gas atmosphere.
Repair in a clean and dry place.
Parts
replacement
and welding
Nipper, side cutters
Cut charging pipe ends (Comp. & Dryer) and
discharge refrigerant from drier and compressor.
Remove
refrigerant
Residuals
Tools
Contents
Process
Installation should be conducted in accordance with
the standard installation procedure. (Leave space of
more than 5 cm from the wall for compressor
compartment cooling fan mounted model.)
Transportation
and
installation
Copper brush, Rag, Tool box
Remove flux from the silver weld joints with soft
brusher wet rag. (Flux may be the cause of corrosion
and leaks.)
Clean tools and store them in a clean tool box
or in their place.
Compressor
compartment
and tools
arrangement
Electronic Leak Detector,
Driver.
Check leak at weld joints.
Note :Do not use soapy water for check.
Check cooling capacity
- Check condenser manually to see if warm.
- Check hot pipe manually to see if warm.
- Check frost formation on the whole surface of the
evaporator.
Check
refrigerant leak
and cooling
capacity
electronic scales, punching
off flier, gas welding machine
inlet (Process tube).
Charge while refrigerator operates).
Weld carefully after inlet pinching.
charging
inlet welding
48
Summary of Contents for FPN-X22D3 Series
Page 1: ...Jun 2012 ...
Page 4: ...2 Outside Diemension SPECIFICATIONS The real features are model dependent 3 ...
Page 24: ...WIRING DIAGRAM Basic Model 23 ...
Page 25: ...WIRING DIAGRAM Full Models 24 ...
Page 26: ...WIRING DIAGRAM Full Models_Inverter Comp 25 ...
Page 32: ...Evaporator in detail How to Disassemble Assemble for each part 31 ...
Page 34: ...7 Refrigerator Damper changing method How to Disassemble Assemble for each part 33 ...
Page 38: ...2 Freezing or cooling failure Weak cooling TROUBLE SHOOTING 37 ...
Page 41: ...6 Dews on Refrigerator Compartment TROUBLE SHOOTING 40 ...
Page 42: ...5 Refrigeration failure Foods does not get cool or cold soon TROUBLE SHOOTING 41 ...
Page 54: ...COOLING CYCLE HEAVY REPAIR Brzing Reference Drawings 53 ...