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21

THE REPAIR

No.

Process

Notice

Assemble 2

5

6

7

8

Assemble the fastening nut

Assemble the Belt

Assemble the protector

Final checking

- Use fixing jig and 17mm
socket wrench
as if disassembling,
as fastening torque about
100~200kgf-cm.
- Check the end-play, up and
downward and check the bind-
ing force, too much or not on
bi-direct of rotation.

Finally, check the interferance
depth both clutch tip and clutch
boss(3.5~4.5mm)

Clutch Tip

Drain
Valve

Synchronous

Motor

3.5~4.5

Summary of Contents for DWF-270TAP

Page 1: ...Service Manual Auto Washer Model DWF 260KR KA KW http svc dwe co kr Feb 2004 DWF 270TAP S M No WF200KR001...

Page 2: ...ATION OF THE UNDER BASE COVER 4 HOW TO INSTALL ON AN INCLINED PLACE 4 HOW TO CONNECT THE INLET HOSE 5 HOW TO CLEAN THE FILTER 6 4 FEATURE AND TECHNICAL EXPLANATION 7 FEATURE OF THE WASHING MACHINE 7 W...

Page 3: ...O 14 AUTO SOFTENER INLET O 15 FUNCTION FOR TIME DELAY O 16 ALARM SIGNAL O 17 RESIDUAL TIME DISPLAY O 18 AUTO WATER SUPPLY O 19 FUNCTION FOR BUBBLE O 20 AUTO RE FEED WATER O 21 AUTO POWER OFF O 50Hz 6...

Page 4: ...r close the water tap In case of 3 wire power cord ground wire will not be provided no existence to KR model CASE DETERGENT AND SOFTENER BLEACH INLET ADJUSTABLE LEG PULSATOR CONTROL PANEL NANO FILTER...

Page 5: ...on an unsuitable floor it could make considerable noise and vibration Installing Place N Ne ev ve er r i in ns st ta al ll l i in n t th he es se e p pl la ac ce es s 2Push the noise insulation plate...

Page 6: ...tap tight en the four screws evenly while pushing up the adapter so that the rubber packing can stick to the water tap tightly How to Connect the Inlet Hose Be careful not to mistake in supplying bet...

Page 7: ...it was and insert the filter frame into the slot 1Pull the Filter frame upward 2Turn the lint filter inside out wash to the lint off with water Filter Frame Lint Filter 1Pull the button with pulling u...

Page 8: ...sed 1Put down the remained water in the hose And put a container under the filter to collect water 2Turn the cap counter clockwise 3Pull out the filter assembly off the case of the main body 6Turn the...

Page 9: ...water because of the air bubble washing system 6 The adoption of the water currents to adjust the unbalanced load 7 One touch operation system Water Current to Adjust the Unbalanced Load It is a func...

Page 10: ...d by the rotation of pulsator Air bubble is created by the centrifugal force and rises up Draining Good draining The washer begins spin process after drainage condition Bad draining Draininig time is...

Page 11: ...ch due to the serious vibration and the spin process is interrupted 3 In case that P C B ASS Y gets OFF signal from the safety switch spin process are stopped and rinse process is started auto matical...

Page 12: ...cess When operation is finished the TIME INDICATOR will light up STRUCTURE FUNCTIONAL PRINCIPLE 1 When the DRAIN MOTOR connected to the power source the DRAIN MOTOR rotates with 900 r p m and revolves...

Page 13: ...Planetary gear Sun gear Internal gear Pulsator 1 revolution 5 revolutions Gear pulley V belt Gear unit as Motor Motor 1800 r p m 60Hz 1500 r p m 50Hz Gear Unit as Directly V BELT Tub 710 740r p m 60H...

Page 14: ...C OUTLET W Wa ar rn ni in ng g 1Raise the top plate on the outer cabinet 2Loosen four screws mounting outer tub cover and remove outer tub cover from the tub ass y 4Loosen the pulsator mounting screw...

Page 15: ...embly procedure NOTES 7Remove the tub i assy qRemove four special bolt of gear mechanism assy by using a box wrentch 8Lay the front of the washer on the floor 9Remove four special bolts of gear protec...

Page 16: ...f motor synchronous 5Turn the valve by using screw driver as shown in picture 3Take out the wire of motor synchronous from the braket 4Separate the motor synchronous from the base 6Remove the valve li...

Page 17: ...HANISM FOR CLUTCH SPRING PROBLEM TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE Tool name Specification Q ty Fixing jig 1 Ratchet handle 1 Socket and extension bar socket 10mm 17mm per each Some cotton y...

Page 18: ...E SHORT OF SPIN PERFORMANCE IN THIS CASE YOU MUST EMPTY THE SPIN TUB FIRST 1 TO CHECK THE REVOLUTION OF SPIN TUB IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING THAT IS CLUTCH SPRING...

Page 19: ...t Remove the protector Remove the v belt Loosen the fastening nut Disassemble the spring washer Use wrench or driver ratchet handle extension bar socket 10mm Use fixing jig for pulley as to see fig 1...

Page 20: ...tch boss assembly Separate coupling from clutch boss ass y Cleaning Catch the boss and pull upward with spiral rotate in the clockwise direction Clean the drum plate coupling surface and contact face...

Page 21: ...sher Check the uneven face of cou pling is assembled upward Push in the clutch boss ass y with rotating on the clockwise direction After assembling rotate on the clockwise more 2 3 teeth and pull out...

Page 22: ...g Use fixing jig and 17mm socket wrench as if disassembling as fastening torque about 100 200kgf cm Check the end play up and downward and check the bind ing force too much or not on bi direct of rota...

Page 23: ...hose drain I to the case filter with bond clamp 2 remove two screws 5 separate the drain hose i from the case filter ass y 8 tie up three screws q assemble the cavitation hose to the case filter with...

Page 24: ...tive Lead wire is defective SOLUTION Change water inlet valve Open the water tap Clean the filter Increase the water pres sure Connect the connector or the terminal properly Change the P C B AS Change...

Page 25: ...tion Change the air tube Air tube is defective Change the pressure switch Pressure switch is defec tive PROBLEM THE PUL SATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLED CHECK POINT Does the motor op...

Page 26: ...housing Is the output voltage of the drain pump nor mal CAUSE SOLUTION Install the drain hose properly Remove the foreign mat ter from the pump hous ing Change the Drain pump Change the P C B ASS Y Im...

Page 27: ...itor termi nal good CAUSE SOLUTION Close the lid Change the door switch Change the safety switch Connect the connector properly Change P C B ASS Y Change the drain motor Change the P C B ASS Y Change...

Page 28: ...S Y Is the strange noise gen erated when the pulsator rotates in TEST MODE of P C B ASS Y Is the V belt worn out CAUSE SOLUTION Connect the plug Change P C B ASS Y Change Fuse Connect the connector pr...

Page 29: ...witch is inferior The load sensing is inferior After the load sensing operates about 7 seconds the message is displayed during 0 5 second and water level is always fixed high The water level sensing i...

Page 30: ...29 WIRING DIAGRAM APPENDIX Wiring Diagram...

Page 31: ...30 PARTS DIAGRAM Parts Diagram...

Page 32: ...31 PARTS DIAGRAM...

Page 33: ...32 PARTS DIAGRAM...

Page 34: ...33 PARTS DIAGRAM...

Page 35: ...0 DECORATOR BAR ABS 1 UV SPRAY A19 3618971100 UNIT LEVELER LEVELER 1 A20 3614280400 3614280201 PANEL F ABS 1 KA A21 3611629900 DECORATOR PANEL F PC FILM 1 A22 3614280200 3614280201 PANEL F ABS 1 KR KC...

Page 36: ...75 2 3M GY 1 MEXICO 3611304610 N LFC 2R 3 0 75 2 3M GY 1 AUSTRALIA 3611336650 F H05W 3 0 75 2 3M WH 1 CHILE 3611304810 RW 300 500 3 0 75 2 3M 1 CHINE A35 3611304910 POWER CORD AS VCTF 3 0 75 2 3M 1 IN...

Page 37: ...RE 15 2 PIN CDN2 D02N 1 1 B01 3613213560 HOSE DRAIN O 1089CTE 950MM 1 NON PUMP 3613226700 HOSE DRAIN O AS LD PE EVA L 1600 PUMP PUMP B02 3614514600 PLATE UPPER PP 1 B03 3615302220 SUPPORT TUB BL SPG 1...

Page 38: ...3617201200 FLANGE TUB 10KG 3 FOOT 1 200 S C12 3618815504 TUB U NANO SILVER 1 260 S C15 3617200200 FLANGE TUB ADC 12 1 NANO SILVER C16 3616007000 SPECIAL SCREW SCM24H 6 5X24 6 260 S 12EA C17 4507D8308...

Page 39: ...1502700 CUSHION DOWN POM 8MM 2 D18 3612757020 EARTH INNER L ID 4 3 R ID 8 4 L 560 1 D19 7650802528 BOLT HEX 6B 1 8X25 PW 3X28 MFZN 2 260 S 4EA D20 3610402931 BODY BUBBLE AS 104KR 2700MM 1 200 S D22 36...

Page 40: ...39 CIRCUIT DIAGRAM Circuit Diagram 100KW KA...

Page 41: ...40 CIRCUIT DIAGRAM Circuit Diagram 100KC KR...

Page 42: ...S M No DAEWOO ELECTRONICS CORP 686 AHYEON DONG MAPO GU SEOUL KOREA C P O BOX 8003 SEOUL KOREA TELEX DWELEC K28177 8 CABLE DAEWOOELEC PRINTED DATE Feb 2004...

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