Daewoo DWF-204AY Service Manual Download Page 37

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S/M NO. :

DAEWOO ELECTRONICS CORP.

1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”

PRINTED DATE: Feb. 2013

Summary of Contents for DWF-204AY

Page 1: ...eb 2013 Caution In this Manual some parts can be changed for improving their performance without notice in the parts list So if you need the latest parts information please refer to PPL Parts Price Li...

Page 2: ...ER WASHING MACHINE Contents 1 SPECIFICATIONS 2 2 STRUCTURE OF THE WASHING MACHINE 3 3 DIRECTIONS FOR INSTALLATION AND USE 4 INSTALLATION OF THE COVER UNDER 4 HOW TO INSTALL ON AN INCLINED PLACE 4 HOW...

Page 3: ...OL ELECTRONICAL SENSOR 12 GEAR MECHANISM ASS Y HELICAL GEAR 13 MAGIC FILTER O 14 SOFTENER INLET O 15 FUNCTION FOR SOAK WASH O 16 ALARM SIGNAL O 17 RESIDUAL TIME DISPLAY O 18 AUTO WATER SUPPLY O 19 FUN...

Page 4: ...gs in this book may vary from your washer model They are designed to show the different features of all models covered by this book Your model may not include all features U P COLD WATER TAP After usi...

Page 5: ...suitable floor it could make considerable noise and vibration INSTALLING PLACE Never install in these places 2Push the COVER UNDER to the end This reduces the noise from washing machine 1In the packin...

Page 6: ...ghten the four screws evenly with pushing up the adapter so that the rubber packing can stick to the water tap tightly How to Connect the Inlet Hose Be careful not to mistake in supplying between the...

Page 7: ...filter is not cleaned at proper time every 10 times of use Drain problem could be caused 1Put down the remained water in the hose And put a container under the filter to collect water 2Turn the cap co...

Page 8: ...issolves well in water because of the air bubble washing system 6 The adoption of the water currents to adjust the unbalanced load 7 One touch operation system Water Current to Adjust the Unbalanced L...

Page 9: ...d by the rotation of pulsator Air bubble is created by the centrifugal force and rises up Draining Good draining The washer begins spin process after drainage condition Bad draining Draininig time is...

Page 10: ...nsing process the water below the pulsator fans creates a water currents as shown in figure The water is then discharged from the upper part of the tub through the water channel About 40 L min water i...

Page 11: ...d from motor and condition of pulling is held by operation of the lever 6 When the power is turned off the drain valve is closed because the wire returns to original position STRUCTURE Much lint may b...

Page 12: ...Planetary gear Sun gear Internal gear Pulsator 1 revolution 5 revolutions Gear pulley V belt Gear unit as Motor Motor 1800 r p m 60Hz 1500 r p m 50Hz Gear Unit as Directly V Belt Tub 710 740r p m 60H...

Page 13: ...ELECTRIC OUTLET Warning GEAR MECHANISM ASS Y REPLACEMENT 1Raise the top plate on the outer cabinet 2Loosen four screws mounting outer tub cover and remove outer tub cover from the tub ass y 4Loosen t...

Page 14: ...NOTES 7Remove the tub i assy qRemove four special bolt of gear mechanism assy by using a box wrentch 8Lay the front of the washer on the floor 9Remove four special bolts of gear protect by using a bo...

Page 15: ...of the washer on the floor 2Loosen two special screw of motor synchronous 5Turn the valve by using screw driver as shown in picture 3Take out the wire of motor synchronous from the braket 4Separate t...

Page 16: ...FOR CLUTCH SPRING PROBLEM THE REPAIR TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLY Tool name Specification Q ty Fixing jig 1 Ratchet handle 1 Socket and extension bar socket 10mm 17mm per each Cotton y...

Page 17: ...TION OF SPIN TUB IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING THAT IS CLUTCH SPRING DEFECT 2 TO CHECK THE SPIN SPEED RPM BETWEEN SPIN TUB AND PULSATOR IF YOU FIND THE DIFFERENT SP...

Page 18: ...t Remove the protector Remove the v belt Loosen the fastening nut Disassemble the spring washer Use wrench or driver ratchet handle extension bar socket 10mm Use fixing jig for pulley as to see fig 1...

Page 19: ...lutch boss assembly Separate coupling from clutch boss ass y Cleaning Catch the boss and pull upward with spiral rotate in the clockwise direction Clean the drum plate coupling surface and contact fac...

Page 20: ...asher Check the uneven face of coupling is assembled upward Push in the clutch boss ass y with rotating on the clockwise direction After assembling rotate on the clockwise more 2 3 teeth and pull out...

Page 21: ...ng Use fixing jig and 17mm socket wrench as if disassembling as fastening torque about 100 200kgf cm Check the end play up and downward and check the binding force too much or not on bi direct of rota...

Page 22: ...hose drain I to the case filter with bond clamp 2 remove two screws 5 separate the drain hose i from the case filter ass y 8 tie up three screws q assemble the cavitation hose to the case filter with...

Page 23: ...tive Lead wire is defective SOLUTION Change water inlet valve Open the water tap Clean the filter Increase the water pressure Connect the connector or the terminal properly Change the P C B AS Change...

Page 24: ...ration Change the air tube Air tube is defective Change the pressure switch Pressure switch is defective PROBLEM THE PULSATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLED CHECK POINT Does the motor op...

Page 25: ...ing Is the output voltage of the drain motor normal CAUSE SOLUTION Install the drain hose properly Remove the foreign substance from the drain housing Change the drain motor Change the P C B ASS Y Imp...

Page 26: ...tor terminal good CAUSE SOLUTION Close the lid Change the door switch Change the safety switch Connect the connector properly Change P C B ASS Y Change the drain motor Change the P C B ASS Y Change th...

Page 27: ...P C B ASS Y Is the strange noise generated when the pulsator rotates in TEST MODE of P C B ASS Y Is the V belt worn out CAUSE SOLUTION Connect the plug Change P C B ASS Y Change Fuse Connect the conn...

Page 28: ...switch is inferior The load sensing is inferior After the load sensing operates about 7 seconds the message is displayed during 0 5 second and water level is always fixed high The water level sensing...

Page 29: ...APPENDIX 28 PCB ASS Y Wiring Diagram...

Page 30: ...29 PARTS DIAGRAM Parts Diagram A01 A11 A09 A10 A12 A03 A02 A05 A06 A07 A08 A28 A27 A23 A25 A26 A24 A20 A22 A21 A19 A18 A16 A15 A13 A14 A31 A32 A33 A30 A29 A34 A35 A04...

Page 31: ...30 PARTS DIAGRAM B12 B13...

Page 32: ...31 PARTS DIAGRAM C13 C14 C15 C01 C02 C03 C04 C05 C07 C06 C09 C10 C11 C12 C08 C13 C14 C15...

Page 33: ...32 PARTS DIAGRAM D01 D02 D03 D05 D08 D09 D07 D10 D11 D12 D13 D16 D17 D15 D14 D04...

Page 34: ...A16 3618912200 UNIT CAPACITOR AS 45 6UF 200VAC CAN TYPE 1 Compatible DW 300AW A17 3611338300 CORD POWER AS 750M 201AS EP3PIN 1 A18 3615416311 VALVE INLET DR 12AS C R H 110 130V50 60HZ NON O P RUBBER...

Page 35: ...X12 MFZN 1 No Item Code Item Materials and Sizes Q TY Remarks C01 3616104000 BALANCER AS DWF 1094 1 Compatible DWF 111B C02 3612504500 GUIDE FILTER AS 10KG MAGIC 1 PIECE 2 C03 3611911500 MAGIC FILTER...

Page 36: ...L 81 1 Compatible DWF 200MT D09 36189L1R5L DRAIN MOTOR 110 130V MODEL 111W CHINA 1 D10 3617310301 GEAR MECHANISM SP GM 1300 WS6P 1Compatible DWF 240HFW D11 7341801511 BOLT HEX 6B 1 8 15 MFZN 4 D12 361...

Page 37: ...S M NO DAEWOO ELECTRONICS CORP 1 2 Jeo dong 1 il ga Jung gu Seoul Korea C P O BOX 8003 SEOUL KOREA TELEX DWELEC K28177 8 CABLE DAEWOOELEC PRINTED DATE Feb 2013...

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