Daewoo DAIG Series User Manual Download Page 2

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INDEX

1. SAFETY LABEL

........................................................................................................................................

2. SAFETY INFORMATION

..........................................................................................................................

3. CONTROLS

..............................................................................................................................................

GENERATOR

USE

.................................................................................................................................... 8

5. PRE-OPERATION CHECK

.....................................................................................................................

6. STARTING THE ENGINE

.........................................................................................................................

7. STOPING THE ENGINE

..........................................................................................................................

8. PANEL INSTRUCTIONS

.........................................................................................................................

9. MAINTENANCE

......................................................................................................................................

10. TRANSPORTING/STORAGE

...............................................................................................................

11. TROUBLESHOOTING

.........................................................................................................................

12. ELECTRICAL WITING DIAGRAM

........................................................................................................

13. EXPLODE VIEW AND PART LIST DAIG1000S/DAIG2000S/DAIG2000Si

..........................................

14. EXPLODE VIEW AND PART LIST DAIG3000S

....................................................................................

15.

TECHNICAL

SPECIFICATIONS

...........................................................................................................

WARRANTY

............................................................................................................................................... 41

PREFACE

Thank you purchasing the digital inverter generator.
All information in this publication is based on the latest product information available at the best results

from your new generator and to operate it safely. This manual the information on how to do that; please
read it carefully.

As you read this manual ,you will find information preceded.

NOTICE!

symbol. That information is intended to help you avoid damage to your generator, other

property, or the environment.

Summary of Contents for DAIG Series

Page 1: ......

Page 2: ...LODE VIEW AND PART LIST DAIG3000S 34 15 TECHNICAL SPECIFICATIONS 40 WARRANTY 41 PREFACE Thank you purchasing the digital inverter generator All information in this publication is based on the latest product information available at the best results from your new generator and to operate it safely This manual the information on how to do that please read it carefully As you read this manual you wil...

Page 3: ...f misused Do not expose the generator to moisture rain or snow Do not let the generator gel wet and do not operate it with hands IMPORTANT Drawings inside this manual are only for reference 1 SAFETY LABEL These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your generator dealer for a replacement WARNING T...

Page 4: ...roduces enough electric power to cause a serious shock or electrocution if misused Using a generator electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry If the generator is stored outdoors unprotected from the weather check all of the electrical components on the control panel...

Page 5: ...top the engine ON To start and run the engine ENGINE SWITCH RECOIL STARTER To start the engine pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter ...

Page 6: ...OKE LEVER The choke is used to provide proper starting mixture when the engine is cold It can be opened and by operating the choke lever manually Move the choke lever to the CLOSED position to enrich the mixture for cold starting OUTPUT INDICATOR LIGHT The output indicator light green is illuminated when the generator is operating normally It indicates that the generator is producing electrical po...

Page 7: ...e can fall below a safe limit the oil alert indicator light comes on and the Oil Alert system will automatically stop the engine the engine switch will remain in the ON position If the engine stops or the Oil Alert indicator light comes on when you pull the starer grip check the engine oil level before troubleshooting in other areas GROUND TERMINAL The generator ground terming is connected to the ...

Page 8: ... OFF position ON Recommended to minimize fuel consumption and further reduce noise levels when no applied to the generator OFF The Eco Throttle system dose not operate ECO THROTTLE SWITCH DC RECEPTACLE The DC receptacle should ONLY be used for charging 12 volt automotive type batteries DC CIRCUIT PROTECTOR The DC circuit protector automatically shuts off the DC battery charging circuit when the DC...

Page 9: ...tested by a receptacle tester It will not show the same ground circuit condition as for a home receptacle AC APPLICATIONS Before connecting an appliance or power cord to the generator Make sure that it is in good working order Faulty appliances or power cords can create a potential for electrical shock If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn it off imme...

Page 10: ... rating does not exceed that of the generator Then start the generator and connect the appliance power cord NOTICE When an electric motor is started the overload indicator light red may come on This is normal if the overload indicator light red goes off after about four seconds If the overload indicator light red stays on consult your generator dealer DC OPERATION The DC receptacle should ONLY be ...

Page 11: ...4 Disconnect the battery charging cable from the DC receptacle of the generator 5 Connect the vehicle battery ground cable to the negative battery terminal 6 Reconnect the vehicle grounded battery cable ECO THROTTLE SYSTEM With the switch in the ON position engine speed is automatically lowered when loads are reduced turned OFF or disconnected When appliances are turned ON or reconnected the engin...

Page 12: ...orsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made NOTICE When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 5 000 feet 1 500 meters with a modified carburetor ma...

Page 13: ...screw securely REFUELING With the engine stopped remove the fuel tank cap and check the fuel level Refill the fuel tank if the fuel level is low WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handing fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Refuel in a well ventilated area with the ...

Page 14: ...reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to ...

Page 15: ... you wish to use the Econ Throttle system turn the Eco Throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes 7 STOPPING THE ENGINE To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1 Unplug appliances from the generator receptacles 2 Turn the engine switch to the OFF position The f...

Page 16: ... want to stop the generator Note if the generator is in Hot condition then no need to turn the switch CHOKE to pull start it Engine on the panel Part Q DAIG3000S Remote Control Key DAIG1000S PANEL 5 DAIG2000S PANEL DAIG2000SI PANEL 5 Just turn it ON directly If overloaded the engine will not stop but run in idle condtion please turn the switch OFF to stop its running and restart it or push the Red...

Page 17: ...tle system automatically reduces engine speed when all loads are turned off or disconnected When appliances are turned on or reconnected the engine returns to the proper speed to power the electrical load lf high electrical loads are connected simultaneously turn the eco throttle switch to the off position DC OUTPUT 6 The DC circuit protector automatically shuts off the OC battery charging circuit...

Page 18: ...at apply to the intended use of the generator AC SOCKET 11 Start the engines and make sure the output indicator lights green comes on Then plug in the appliance with AC scokets for startup Please ensure the dutyload is within the generator output range which will not lead to an overload protection 12 USB Port DC5V 2 1A it delivers a clean DC5V Output which can be connected with mobile phone for ch...

Page 19: ...ity and reliability use only new genuine parts or their equivalents for repair or replacement Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every concei...

Page 20: ...mption REPLACEMENT PARTS The emission control systems on your engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of genuine parts wherever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement...

Page 21: ...ne proper maintenance intervals ENGINE OIL CHANGE Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 Turn the engine switch and vent lever to the OFF position to reduce the possibility of fuel leakage 2 Loosen the cover screw and remove the protecting cover 3 Place a suitable container next to the engine to catch the used oil 4 Remove the oil filler cap dipstick a...

Page 22: ...d container and take it to a recycling center Do not discard it in a trash bin dump it on the ground or pour it down a drain AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburetor To prevent carburetor malfunction service the air cleaner regularly Service more frequently when operating the generator in extremely dusty areas WARNING Using gasoline or flammable solvent to c...

Page 23: ...ir filter to dry thoroughly 4 Soak the air filter in clean engine oil and squeeze out the excess oil The engine will smoke during initial startup if too much oil is left in the air filter 5 Remove the rubber air guide from the air cleaner case Clean the air guide and the air cleaner case with a moist rag then reinstall the air guide 6 Reinstall the air filter 7 Reinstall the air cleaner cover by i...

Page 24: ...engine damage If the engine has been running the muffler will be very hot Be careful not to touch the muffler 1 Remove the spark plug maintenance cower 2 Remove the spark plug cap 3 Clean any dirt from around the spark plug base 4 Use a spark plug wrench to remove the spark plug 5 Visually inspect the spark plug Discard it if the insulator is cracked or chipped 6 Measure the spark plug electrode g...

Page 25: ...turn after the spark plug seats to compress the washer NOTICE A loose spark plug can overheat and damage the engine Over tightening the spark plug can damage the threads in the cylinder head 9 Reinstall the spark plug cap on the spark plug securely 10 Reinstall the spark plug maintenance cover SPARK ARRESTER MAINTENANCE If the generator has been running the muffler will be very hot Allow it to coo...

Page 26: ...g position with the engine switch OFF and the fuel tank cap vent lever turned fully counterclockwise to the OFF position Take care not to drop or strike the generator when transporting Do not place heavy objects on the generator STORAGE Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Service according to the table below STORAGE TIM...

Page 27: ...suitable container 5 Remove the spark plug maintenance cower 6 Remove the spark plug cap Turn the engine switch to the ON position 7 Pull the starter grip 3 to 4 times to drain the gasoline from the fuel pump into a suitable container 8 Turn the engine switch to the OFF position 9 Reinstall the spark plug cap on the spark plug securely 10 Reinstall the spark plug maintenance cover 11 Tighten the c...

Page 28: ...eceptacle Refill the fuel tank Readjust gap and dry the spark plug replace it if necessary Is the output indicator Light ON NO NO YES Is the overload indicator light Take the generator to an Authorized generator NO Check the electrical Appliance or equipment for any defects DEFECTS Take the generator to an Authorized generator NO DEFECTS Is there fuel in the tank YES NO Is there enough oil in the ...

Page 29: ... generator to an Blue Graz rectifier Red DC 12V Changing winding blue Red Yellow Green Main winding White Blue Red Subsidary winding Black Yellow Blue Pink Orange Green Green Black Red Red Red Smart throttle Brown White Gray Red Green Azury Yell ow Khaki Blue Blue Yellow Yellow Yellow Yellow Blue V winding 27 Red Black Inverter unit Low oil pressure indicator Output indicator Output indicator ...

Page 30: ...fler cover 1 16 Seal rubber 1 17 Hand pull plate fender 1 18 Stop button 1 19 Screw bolt with gasket M4 11 1 20 Cover plug 1 No NAME Qty 1 Front cover seat panel 1 2 Bolt M5 20 5 3 Plate front cover 1 4 Screw ST4 2 12 4 5 On Off switch 2 6 Bolt M6 16 1 7 Gasket Φ6 5 Φ12 1 3 8 Nut M6 2 9 Rectifier 1 10 Nut M5 1 11 DC socket 1 12 Plate DC socket 1 13 Rubber pad 1 14 Socket 1 15 Nut M4 4 16 Screw M4 ...

Page 31: ...ter 1 5 Clamp 6 6 Screw ST4 2 12 1 7 Fuel switch 1 8 Fuel tube 4 9 Screw ST4 2 16 2 10 Fuel pump 1 11 Fuel pump assy 1 No NAME Qty 1 Inverter assy 1 2 Inverter assy fixed bracket 2 3 Screw bolt M6 14 4 4 Screw bolt M8 16 4 5 Rubber cover 2 6 Engine mounting bracket 1 ...

Page 32: ...pressure M6 25 1 11 Recoil plate cover 1 12 Screw bolt M5 12 3 13 Wire 1 14 Coiling Spring 1 15 Recoil Plate 1 16 Hand pull plate gear shaft 2 17 Hand pull plate gear shaft seat 1 18 bolt M5 8 1 19 Starter assy 1 No NAME Qty 1 Air filter body upper 1 2 Filter element fixed cover 1 3 Filter element 1 4 Inlet guide housing 1 5 Air filter body below 1 6 Air filter clip 2 7 Fuel tube 2 8 Clamp 3 9 Thi...

Page 33: ...agneto 1 2 Bolt M6 28 2 3 Bolt M6 12 3 4 Bolt M6 14 2 5 Magneto cover 1 6 Nut M12 1 7 Fan impeller 1 8 Gasket Φ6 5 Φ18 2 2 9 Dial 1 No NAME Qty 1 Muffler 1 2 Bolt M6 40 2 3 Gasket muffler 2 4 Tube muffler 1 5 Nut M6 2 ...

Page 34: ...nsor 1 11 Bolt M6 18 2 12 Nut M9 1 13 Crankshaft 1 14 Stooper piston pin 2 15 Piston pin 1 16 Piston 1 17 Right case 1 18 Rubber washer 2 19 Oil pump 1 20 Bolt M6 22 3 21 Oil pump gear 1 22 Nut M5 1 23 Spring oil filter mesh 1 24 Oil filter mesh 1 25 O ring filter mesh 1 26 Cover filter mesh 1 27 Paper gasket 1 28 Seal ring 1 29 Bolt M6 80 6 30 Bolt M6 100 1 31 Bolt M6 90 3 ...

Page 35: ...ting screw valve clearance 2 9 Nut M4 5 4 10 Bolt M6 85 2 11 Camshaft 1 12 Cylinder head 1 13 Adiabatic gasket1 1 14 Adiabatic plate carburetor 1 15 Adiabatic gasket 2 1 16 Caburetor 1 17 Fuel tube 1 2 18 Fuel tube 2 1 19 Clamp 2 20 Plug 1 21 Gasket cylinder head 1 22 Cylinder 1 23 Adiabatic gasket 3 1 24 Adjuster 1 25 Bolt M6 18 2 26 Cylinder paper washer 1 ...

Page 36: ...ubber supporting column Front 2 10 Screw bolt M6 20 2 11 Hand pull plate fender 1 12 Screw bolt with gasket M4 11 1 13 Stop button 1 14 Bolt M6 12 1 15 Cover plug 1 16 Fuel tank decoration cover 1 17 Buffer rubber 3 18 Screw ST4 8 20 1 19 Screw bolt M6 24 2 20 Cover left Case 1 21 Chromed decoration strip 1 22 Choke rubber 1 23 Screw ST4 2 12 1 24 Seal rubber 4 25 Bolt M6 16 5 ...

Page 37: ...14 EXPLODE VIEW AND PART LIST DAIG3000S 26 Muffler cover 1 No NAME Qty 1 Hand rod 1 2 Install screw M5 25 4 3 Hand rod assy 1 4 Axle 1 5 Gasket Φ8 Φ16 1 4 6 Wheel 2 7 Screw nut M6 8 2 8 Wheel assy 1 ...

Page 38: ...37 EN 34 ...

Page 39: ......

Page 40: ... Plate DC socket 1 12 On Off switch 2 13 Indicator light board 1 14 Screw bolt M5 12 1 15 Rubber pad 2 16 Socket 2 17 Nut M4 8 18 Screw M4 10 8 19 Socket shell body 2 20 Bolt M3 12 2 21 Socket cover 2 22 5 No NAME Qty 1 Tank 1 2 Filter mesh assy 1 3 Tank cap 1 4 Fuel filter 1 5 Clamp 7 6 Screw ST4 2 12 1 7 Fuel switch 1 8 Fuel tube 4 9 Bolt M5 16 2 10 Fuel pump 1 11 Fuel pump assy 1 ...

Page 41: ...M6 12 2 7 Nut M6 3 8 Rubber cover 2 9 Rubber pad 2 2 10 Nut M8 4 11 Screw bolt M8 20 2 12 Rubber pad 3 1 13 Bushing bolt Φ7 5 Φ12 5 85 5 1 14 Gasket Φ7 Φ18 2 2 15 Rear mounting bolt M6 95 1 No NAME Qty 1 Air Filter 1 2 Sponge 1 3 Cover air filter 1 4 Screw ST4 2 12 4 5 Screw ST4 2 16 2 6 Bolt M6 25 1 7 Tank oil back 1 8 Clamp 6 9 Fuel tube 3 ...

Page 42: ...t M5 16 10 3 Right cover 1 4 Left cover 1 5 Rubber stopper 1 6 Install braket high voltage 1 7 High voltage ignition coil 1 8 Bolt M6 25 1 No NAME Qty 1 Muffler 1 2 Tube muffler 1 3 Bolt M6 65 2 4 Bolt M6 95 1 5 Nut M6 2 6 Gasket muffler 2 ...

Page 43: ...lebar 1 18 Coiling spring 1 19 Recoil plate cover 1 20 Nut M7 4 21 M8 25 2 22 2 No NAME Qty 1 Right case 1 2 Bolt M6 50 4 3 Bolt M6 60 2 4 Bolt M6 65 2 5 seal crankshaft 1 6 Gasket Φ8 5 Φ19 2 3 7 Double headed bolt 3 8 Nut M6 3 9 Motor plate 1 10 Bolt M5 20 2 11 Bolt M5 25 1 12 Nut M5 3 13 Axle oil pump 1 14 Oil ruler 1 15 Alex crankshaft 1 16 Locating dowel 12 17 Clip oil pump 1 18 Chain wheel oi...

Page 44: ...ecoil Recoil Fuel tank capacity 2 4 L 0 63 GAL 4 0 L 1 GAL Fuel consuption 380 g kW h 360 g kW h Rated power output 1 5 kW 4500 rpm 2 kW 5000 rpm Max power output 1 8 kW 5500 rpm 2 5 kW 5500 rpm Continous operating hour 4 5 hours rated load 9 hours 1 4 load 5 hours rated load 13 hours 1 4 load Run time per tankful 3 2 hours rated load 8 hours 1 4 load 3 5 hours rated load 8 75 hours 1 4 load ...

Page 45: ...te Fuel tank capacity 4 0 L 1 0 GAL 6 0 L 1 6 GAL Fuel consuption 360 g kW h 390 g kW h Rated power output 2 0 kW 5000 rpm 3 3 kW 5000 rpm Max power output 2 5 kW 5500 rpm 3 7 kW 5500 rpm Continous operating hour 5 hours rated load 13 hours 1 4 load 4 hours rated load 10 hours 1 4 load Run time per tankful 3 5 hours rated load 8 75 hours 1 4 load 3 5 hours rated load 8 75 hours 1 4 load Noise 7m a...

Page 46: ...ts due to the high temperature simultaneous failure of two or more nodes teaser on the surfaces of the cylinder and the piston or destruction of piston rings Also the warranty does not cover failure of the automatic voltage regulator due to incorrect operation Failure caused by clogging of the fuel and cooling systems Wearing parts carbon brushes belts rubber seals oil seals shock absorbers spring...

Page 47: ...www daewoopowerproducts com Manufactured under license of Daewoo International Corporation Korea ...

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