6
1. SAFETY
Please read this manual carefully before using it, for correctly using it
This manual listing all items is sure of using the equipment safety and guarantees you or others from
damage and hurt.
The design and manufacture of this welder considers safety totally. Please obey these notices of
this manual, otherwise can cause great accidents such as death ou hurt.
Wrong using the welder will cause the damage of hurt of the following 3 different degrees, as for it,
the marning warning marks and words for showing the caution.
Above marks only using at common situations.
Badly hurts above are of sight-hurt, injury (high
、
low temperature)hurt Live-wire
、
fracture,poision etc
which can leave sequelas and need to live at hospital for treatments: light injury points out that hurls
need not to him at hospital and long-time treatments at a hospital etc: tihngs-damage stands for
loss of property an break of machines. at the usage of the welder following marks stand for Must do
and Should not do
Above marks only using at common simations.
Please obey the safety items
Danger in case avoiding great humansaccidents,please obey the following items.
1. The design, manufacture of the welder considers the safery wholly and
please care for the notice items of the manual during using it,otherwise can cause great human s
accidents such as death or badly injury.
2. Please obey some relative tuies and the intemal standards of your company as for in stalla-
tion of input operations choice of equipminr place
、
usage of high-pressure gas maintain and arran-
gement of trash after walding etc.
3. No-relative persons are forbidden to enter into the insioe of welding area.
4. Perasons using heart start - pulse are forbidden to enter into the around of welding area. when
the welder being connecied to the current can produce a magnetio field and cause a worse in
fiuence to the beart start -pulse.
5. pldase make qualified or experienced man install, maintion and repair.
6. In case for safety, please understand the contens of the manual correctly and please make a man
with safety usage knowledge of tech-nical ablilry operate the welder.
7. No using the welder for other operations exception for welding.
Danger please obey the following rules in case for avoiding live-wire.
In case touching the charged parts,it can cause fatal ele-ctricity shock or buro.
1. Please do not touch any charged parts.
2. Please let an electrician have the welder and vorkpiece ground accotding to rules.
3. Must close the currency of the power-distribution box during installation and repairrnent and
re-operate after 5 minures.
4. Please do not use the cable without enough capacity and the, cable with broken insulation cover.
5. Please guarantee insulation of cable-connection part.
6. Please do not use the welder under removing the case.
7. Please use arid insulation gloves.
8. Please use safe-web when operate at high place.
9. On fixed time repairing maintaining, reuse it after repaining damaged parts.
10. Please close all the currency of input when the operation is over.
11. Please use the apparatus of antilive-wire operating at a narrow of high place.
Notice please use the ruled protection appararus in case for avoiding the hurts to you and others
such as are light,splashing,welding dregs and noise.
Are light can cause human s hurts such as eyes inflammation or skin burn.
Splashing weldign dregs can burn eyes or skin.
Noise can obstruct the sense of hearing.
1. Please use the protection apparatus with enough light-hjdden degree.
2. Please put on protection glasses.
3. Please use fur-gloves
、
long-sleeves
、
overfeet fur apron etc.protection appararus during welding.
4. Arranging protecting shield around operating area can avoid to damage others by arc-light.
5. When the noise is great.please use the soundproof apparatues.
Notice please use the mled protection apparatus in case for avoiding the damage you and
others by gas,smoke and dust.
Welding srnoke dust and gas will damage human s health. At a narrow place,welding can
canse suffocation because it is short of oxygen.
1. Please use ruled part-exhaust equipment and respiration-protection apparatus in case for
aviding to produce gas-poision and suffocation.
2. When weldign at a narrow place, please accept the check-in of an inspirator and should fully
exchange the air and use respiration protection apparatus.
3. Please do not weld at any area of degreasing,washing and spraying.
4. When welding any steel plate with plating or coating layer, please use the respiration protection
apparatus.
Notice please obey the following rules in case for avoi-ding to cause fire explosion and soon.
Shplashing and hot-workpiece which is just welded can produce fire.
When current circuit at workpicce of bad connecting part of a cable, reinforcing bar etc.
cause no-full connection,it can cause electrifing heat.
Please do not weld on the container holding flammable material otherwise it can produce explosion.
Please do not weld any airtight container.such as notches (boxes) piper ets.,otherwise can produce split.
1. Please do not arrange flammable things ar the welding place.
2. Please do not weld near to fiammable gas.
3. Please do not place any hot workpiece nearto fiammable things.
4. Please clean up ail the flammable things at the back when welding courtyard floor and wall.
5. Please ensure insulation at the cable connection point.
6. The connection cable of workpiece side should be near to the welding place.
7. Please do not weld at any holding gas pipe airtight etc.
8. Arrange fire extinguishers near to welding place, in case for avoiding fire.
Notice please obey the following rules in case for avoiding to fall of gas bottle split of gas
regnlator.
The fall of gas bottle can prduce human s accidents. Because the gas-bottle holds
high-pressure gas,it can cause shooting of bigh-pressure gas by wrong usage.
1. Please correctly use a gas-bottle according to rules.
2. please use gas regulators which our company suggests and adapt.
3. Please read the manual or a gas regulator before using it and obey the notice items.
4. Please do not place the gas bottle at a high temperature on direct sunshine place.
5. When opening the valve of the gas bottle,please do not make faces near to the utter of the gas.
6. Please install a sareguarding cover of the gas-bottle when not using it.
7. Please do not put down the welding torch oe the gas bottle,and the charge can not touch the
bottle.
Notice please obey the following rules because it can cause hurts by touching turn-parts.
Please do not let fingers
、
hair and dresses etc.move near to the turn parts of cool -wind fan
and driving wheel of feed driver etc.
1. Please do not use the welder under the removing the case.
2. Please let a professional or expertenced man install.operate repair and maintain
3. Please do not let fingers.hair and dresses etc.move near to the rurn-parts of cool-wind fan and
driving wheel etc.
Notice piease obey the following rules because an end of an welding wire can cause hurts.
The weiding wire shooting from the welding torch can hurt eyes. faces etc.(revealing parts of
the human s body)
1. When ensuning about the weiding wire. please do not check in the hole of transmitting
electricity,otherwise shooting welding wire can hurt eyes and faces.
2. When moving welding wire by hand or pushing the switch, please do not make welding torch
move near any revealing part such as eyse.faces etc.
Notice please obey the following rules because the air-pla-sma welder can cause burns.
Please do not let any part of the body(such as fingers )move near to air-plasma
operaiton,otherwise it can cause burns.
1. When outting ,fingers should leave the spray-head charges of cutting torch ends.
2. Please do not make cutting operation by holding the near part of a workpiece.
3. When changing the spray-head
、
charges,pleaseclose the mains.
Notice please obey the following rules in case for avoiding to cause fires because of the
worse of insulation of welding mains.
Splashing grinding can make steel powder go into the inside of mains,and can produce the
wores of insulation or cause fires.
1. Please separate welding operation
、
gringding operation from the welding mains in case for
avoiding splashing steel- powder go into the inside of mains.
2. Please maintain repair at fixed time in case for avoiding to cause worse of insulation by
powder-dust pliing up.
3. Please close the switch of welding mains and the switch of the power-distrbution box, then
clean up by press air when splashing. steel-p owder go into the inside of mains.
2. USE
Duty Cycle:
The duty cycle is the ratio of real working time among the whole working time. (Ten minutes is
one cycle.) For instance,60% of rated duty cycle is welding 6 minutes, then unloading for 4
minutes.When it operated under the rated elecrtic current. italso can operate althongh under high
rate of load sustenance at this time,the exchanging formula of rated duty cycle is following:
Dury cycle of really usrng current
(rated output current)²
x
rated duty cycle
=
(Really using output current)²
Welder Installation:
When installing, please notice the following items:
(a)
Please put it at a place (such as enough plate, low shake, out of 20cm distance to the wall).
(b)
Please put it at a clean,arid place without steel powder
、
dust and paints.
(c)
Please put it at a place which can avoid raining ,soaking and corro- ding of sea-water.
Connection:
1. Giound (a) At one side of the case there is the ground ends hedhind the case. please use copper
wire(above 14mm 2)to ground.
Rated input voltage 300-600V and grounding resistance is 10
Ω P
lease entrust a professional
petson(an electrician)to groundit.
2. Connection of power supply:
A welder is disposed an electricily-distributi on box with current - protection apparatus (such as
switch and fuse etc.), Is connected its output end to the input end of the welder through
cobles.please refer to the following granh about the capacity of electrcity - distriution box and the
section area of the cable. Specially notice the curreot puotection apparratus such as fuses etc.
Please use the correct capaciry and do not use the greeter one.
3. connection of weldign ends:
An end is connected to the oable of welding toreb and the other end is connected to the workpiece
through connetiong calbe
The workpiece must be grounded when operating in case for en suring safety.
[Notice items for connection]
When connecting cables etc.,please close the mains switch of the power -distribution box.
Every cable is connected by copper ends and then insulated with insulating tape.after fixed by a bolt
or a nut.
The cable of above list is copper-core cable.
Usage methods:
Operating according to the following sequence.
1. Please ensure the rared specification on the main board of this welder, then use i t in case fo r
avoiding wrong usage.
2.
A void over loading usage:
(1)
Badly over loading can burn the welder even though,it does not burn it can also reduce the
using life.
(2) Ovetioading can produce noise and make cuttent-adjust handle difficult to turn ete.
3. The connection between welding ends and cable should be firm,otherwise badly connection
will cause some parts heat,make ends and cables burn down. Please notice it carefully.
4. Too long output cable can cause a badly moving of current,add loss of electric power. Too old
cable and surface insulation damanged can produce ARC unstabilily so that must changed the old
one by a new one.
5. When operation finishes,must close the mains.
The sliding structure of the movable ironcore has been adjusted wholly and piease do not change
it without special requumenrs.
In summer,please do not use it under the direct sunshine for a long time and will do your best to
put the welder at a shadow place Please aviod to use it at great hurnid. fall steel powder and full
dust places.
8. During using it, the temperature of case will
rise very high(50
-70
),The insulation grade of coils is F, Please use it according to the Rated
Duty Cycle.
9 Notice items for applicable ratios:
(1) Do not use the welder(50Hz)at the area of 50Hz.
(2) The output current input KVA and power factor etc. will change although you can use the welder
(50Hz)at the 60Hz place.
10. Keep the stable voltage of the rnains and from
any aspect, the welder does not hope to change voltage of mains.
When mains voltage is lower than the input voltage of the rated voltage of a welder,it will cause:
(1) The current of welding is too low.
(2) Produce broken arc or unstable arc. When higher than the rated inpur voltage:
(1) weldign current is too great.
(2) Produce noise and it is difficult for turning the adjusting hand-wheel of current.
(3) Shorten the life of the welder
11. Please remember to put on a comect overcoat and applicable prorecting apparatus in ease for
avoiding an operator to get an accident hutt.
12. Please remove the plotecting cover then operate, when it operates with the dust cover of
polyethylene it can cause a hnrt.
3. MAINTENANCE AND REPAIR
In case lengthening using life, please also maintain or repair the machine carefully except above
notice items Make a repair to a welder at lease every six month as according to the following
points. During repair, please remember close the current switch of power-distribution box and the
current switch of the welder.
Using insulant resistant meter checks the insulant resistance between primary coil and secondary
coii, any coils and the ground at least sbouldabove 1M
Ω
.
Dust can reduce insulant function a nd make t he c oils o verheat s o t hat you should use presure air
to clean piled dust at coils and other parts.
3. Check in the conducting situation of the mains switch and there are
traces of overheat or not .If there is hurt on the surface of the conduct- ing, you should repair
plately.
4. Do your best to clean the dust on the surface of sliding of movable
iron core and the moving guide screw. Then pour into grease and the best applicable one is MoS2.
sliding part of the slideway uses self-lubricating material does not. need anv grease. Greasing will
make a bad effect on sliding. Please notice it.
5. Check in bolts and tightening situationsof-screws and if there are any fiexibilty then tighten them
completely.
6. As soon as it needs repairing because of break down,please tell a trading shop the type number,
production number as soon as possible.
4. SPECIFICATION
DABX 1-250
Input Voltage: 380 V ± 10% ~ 50 Hz
Input Capacity: 16.5 kVA
No load voltage: 66 V
Output current: 200 A
Welding current: 50-250 A
Rated duty cycle: 35%
Insulation class: F
Protection grade: IP21S
Applied welding rod: 2.0 - 3.2 mm
N.W. / G.W. : 65/70 kg
DABX 1-400
Input Voltage: 380 V ± 10% ~ 50 Hz
Input Capacity: 33.4 kVA
No load voltage: 72 V
Output current: 220 A
Welding current: 80-400 A
Rated duty cycle: 35%
Insulation class: F
Protection grade: IP21S
Applied welding rod: 2.5 - 4.0 mm
N.W. / G.W. : 70/80 kg
DABX 1-500
Input Voltage: 380 V ± 10% ~ 50 Hz
Input Capacity: 41.8 kVA
No load voltage: 76 V
Output current: 260 A
Welding current: 100-500 A
Rated duty cycle: 35%
Insulation class: F
Protection grade: IP21S
Applied welding rod: 3.2 - 4.0 mm
N.W. / G.W. : 81/91 kg
DABX 1-630
Input Voltage: 380 V ± 10% ~ 50 Hz
Input Capacity: 52.6 kVA
No load voltage: 76 V
Output current: 400 A
Welding current: 120-630 A
Rated duty cycle: 35%
Insulation class: F
Protection grade: IP21S
Applied welding rod: 3.2 - 5.0 mm
N.W. / G.W. : 92/105 kg
DABX 1-800
Input Voltage: 380 V ± 10% ~ 50 Hz
Input Capacity: 52.6 kVA
No load voltage: 76 V
Output current: 500 A
Welding current: 145-800 A
Rated duty cycle: 35%
Insulation class: F
Protection grade: IP21S
Applied welding rod: 3.2 - 6.0 mm
N.W. / G.W. : 110/123 kg
5. FIG. OF SHELL
welder cnd
do not coil the cable
bad cable
