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43

WARNING

Battery acid is poisonous and
corrosive. Avoid contact with eyes,
skin, clothing, and painted surfaces.

If battery acid comes in contact with
any of these, flush immediately with
large amounts of water.

If acid contacts the eyes or skin, get
medical attention. 

KEEP OUT OF REACH OF CHILDREN.
Even though the battery is sealed, it
still vents explosive gases. 

Do not allow open flames or sparks
near the battery.

<BATTERY REMOVAL>

1. Turn the ignition switch OFF.
2. Remove the front seat (page 17).
3. Remove the battery band.
4. Disconnect the negative 

terminal lead

from the battery first, then disconnect the
positive 

terminal lead.

5. Pull out the battery from the battery box. 

CAUTION

Make sure that terminals do not contact
with other adjacent parts when handling

terminals. 

BATTERY  BAND

BATTERY

NEGATIVE(

)

Summary of Contents for Roadwin 250R Fi

Page 1: ...OWNER S MANUAL...

Page 2: ......

Page 3: ...ATION 14 MAIN SWITCH 14 KEYS 15 HEADLIGHT 15 STARTER BUTTON 16 WINKER SWITCH 16 HORN BUTTON 16 EQUIPMENT USAGE 17 STEERING LOCK 17 SEAT 17 HELMET HOLDER 18 STORAGE COMPARTMENT 18 BRAKE LEVER ADJUSTER...

Page 4: ...BLE RUBBER PART 49 CLEANING 49 STORAGE GUIDE 50 SAFE DRIVING 51 PREPARATION BEFORE DRIVING 51 DRIVING METHOD 52 DRIVING POSITION 52 PRECAUTION WHEN DRIVING 53 STARTING 54 TURNING METHOD 55 PRINCIPLE O...

Page 5: ...SION TYPE 2 025 778 1 180 1 390 139 780 173 2 247 73 59 STARTMOTOR 5 STEPS RETURN IGNITION SYSTEM BATTERY CAPACITY TRANSISTOR ECU 12V10AH MF TYPE 110 70 17 54S 140 60 17 69S TELESCOPIC SWING ARM HYDRA...

Page 6: ...hen operating the vehicle always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehicle PERATION INSTRUCTION SAFETY PRECAUTIONS Be sure to wear he...

Page 7: ...gine and stay away from fire when ling haust gas contains harmful substance such as carbon noxide Start engine in well ventilated places 5 OR TO STARTING VEHICLE CORRECT ATTIRE Be sure you and your pa...

Page 8: ...se has a great influence on safe operation Please always maintain the center of your body in the middle of seat Especially do not sit at the rear seat because it may lessen the weight of front wheel a...

Page 9: ...materials nearby oil tank cap If the hole in oil tank cap is clogged oil will not flow freely into the engine which can cause severely engine damage Do not attach large or heavy items such as a sleepi...

Page 10: ...defect caused by modifications the warranty will be automatically invalidated Improper accessories or modifications can cavse a crash in which you can be seriously hurt or killed Follow all instructio...

Page 11: ...ETER ENGINE COOLANT TEMPERATURE GAUGE CLOCK FUEL GAUGE FRONT BRAKE FLUID RESERVOIR HEADLIGHT SWITCH FRONT BRAKE LEVER THROTTLE GRIP STARTER BUTTON MAIN SWITCH FUEL FILLER CAP HORN BUTTON WINKER SWITCH...

Page 12: ...ION L LIGHT PILLION SEAT MAIN SEAT FUEL TANK FRONT WINKER TURN SIGNAL FRONT TIRE RH CRANK CASE COVER COOLANT RESERVOIR REAR BRAKE FLUID RESERVOIR REAR DISK BRAKE PILLION STEP BAR AR TIRE FFLER WINKER...

Page 13: ...11 TS LOCATION REAR CUSHION REAR WINKER TURN SIGNAL HELMET HOLDER SEAT LOCK DRIVE CHAIN SIDE STAND FRONT COWL RONT BRAKE DISK T FENDER LIGHT H LEVER VIEW MIRROR MAIN STAND...

Page 14: ...ING AND USAGE ENGINE COOLANT TEMPERATURE GAUGE ADJ BUTTON MODE BUTTON NEUTRAL INDICATOR MIL INDICATOR WINKER INDICATOR SPEEDO METER CLOCK FUEL GAUGE CHOMETER ODO TRIP INDICATOR HEAD LIGHT HIGH BEAM IN...

Page 15: ...tion indictor lamp off automatically However the MIL blinks continuously check the EMS system If you are not able to check the EMS system contact your daelim dealers The EMS takes fail safe function i...

Page 16: ...n switch key stop the vehicle first prior to removing Prior to dismounting from the vehicle make sure to lock the steering wheel and remove key If the key is left in ON position without starting engin...

Page 17: ...15 KEY NUMBER PLATE HEADLIGHT SWITCH HEADLIGHT DIMMER SWITCH PASSING LIGHT CONTROL SWITCH...

Page 18: ...STARTER BUTTON HORN BUTTON WINKER SWITCH...

Page 19: ...insert the tab into the recess under the frame and push down on the rear of the seat FILLION SEAT To remove the pillion seat remove both main seat and center cover remove the seat mounting bolt and th...

Page 20: ...e that the numeral is align with an arrow keep your hands off the brake lever and confirm setting condition Y R PIN TOOL KIT CENTER COVER HELMET HOLDER BRAKE LEVER ADJUSTER NORMAL ABNORMAL If the nume...

Page 21: ...19 F INSPECTIONS BEFORE OPERATION...

Page 22: ...ing with brake fluid CAUTION When adding brake fluid be very careful not to allow foreign materials to enter the reserve tank Do not fill past upper level This can cause brake fluid to leak out of the...

Page 23: ...irritation void contact with skin or eyes In ase of contact flush thoroughly with ater and call a doctor if your eyes ere exposed EEP OUT OF REACH OF CHIL REN UPPER LEVEL MARK LOWER LEVEL MARK RESERVO...

Page 24: ...CRACKS NAIL ROCK WEAR INDICATOR LOCATION MARKING WEAR INDICATOR WEAR LIMIT MARKING DAMAGE ORMAL R...

Page 25: ...the cable adjuster completely Tighten the lock nut 3 Loosen the lock nut at the lower end of the cable Turn the adjusting nut to obtain the specified free play Tighten the lock nut and check the adjus...

Page 26: ...ps closed and locks move the key EL WARNING Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow fla...

Page 27: ...ights turn on Also check to see if the lights are damaged or if there is dirt on them BRAKE LIGHT CHECK Turn the main switch to ON While separately operating the front and rear brakes check to see if...

Page 28: ...fluid leakage page 19 21 Tires check condition and pressure page 21 22 Drive chain check condition and slack page 39 40 Adjust and lubricate if necessary Throttle check for smooth opening and full cl...

Page 29: ...N 1 Close throttle grip and press starter button 2 If engine is not started Repeat 1 1 Close throttle grip and press starter button 2 If engine is not started with 1 2 times trial open throttle grip a...

Page 30: ...ned surfaces will be in contact with each other and these surfaces will wear in quickly Running in maintenance at 1 000km is designed to compensate for this initial minor wear Timely performance of th...

Page 31: ...difficult GEAR DOWN OPERATION If you gear down when you need to drastically accelerate speed such as when you are passing another motorcycle speed can be accelerated If you ride too fast it adversely...

Page 32: ...mum deceleration close the ottle and apply the front and rear kes firmly AKING WARNING you apply brakes only on front heel or rear wheel vehicle may ide off sideway and fall you apply brakes abruptly...

Page 33: ...endability and emission control formance ese instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high ed operation or operation in...

Page 34: ...COOLANT CHECK...

Page 35: ...established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires mechanical...

Page 36: ...LATE LOCATION FRAMENUMBER ENGINENUMBER Vin Plate is located on the pipe of RH engine hanger under the radiator KMYBZ1BLS DAELIM MOTOR CO LTD e9 2002 24 0355 86 db A 4 500 rpm C000001 The frame number...

Page 37: ...35 ADJUSTER...

Page 38: ...ion and adversely affecting engine durability Assemble correctly CAUTION o not operate the engine without the r cleaner element in place or severe ngine damage may result you usually ride in dusty are...

Page 39: ...37 VJ125E 1000017 1 35 1 3 1 5 1 5 OIL LEVEL GAUGE UPPER LEVEL LOWER LEVEL OIL LEVEL GAUGE UPPER LEVEL LOWER LEVEL OIL FILTER SCREEN SPRING OIL FILTER SCREEN OIL DRAIN BOLT...

Page 40: ...the plug washer attached thread the spark plug in by hand to prevent cross threading 7 Tighten the spark plug 1 2 turn with a spark plug wrench to compress the washer 8 Reinstall the spark plug cap a...

Page 41: ...39 25 35 mm 25 35 mm...

Page 42: ...RQUE 6 0 8 0kgf m 6 0 8 0kgf m 6 Tighten the adjusting nuts lightly then tighten the lock nuts by holding the adjusting nuts with a spanner 7 Recheck drive chain slack LUBRICATION AND CLEANING Lubrica...

Page 43: ...pads will wear r on wet and dirty roads tenance interval page 33 ONT REAR BRAKE eck the cutout in each pad either pad is worn to the cutout place both pads as a set e your authorized Daelim dealer fo...

Page 44: ...s weak and or is leaking electrolyte causing hard starting or other electrical troubles contact your authorized Daelim dealer BATTERY CAUTION Removing the battery cap strip can damage the cap strip an...

Page 45: ...though the battery is sealed it till vents explosive gases Do not allow open flames or sparks ear the battery BATTERY REMOVAL 1 Turn the ignition switch OFF 2 Remove the front seat page 17 3 Remove th...

Page 46: ...FUSE REPLACEMENT Turn off the main switch to see if the fuse is severed If the fuse is severed exchange the fuse into a fuse with same capacity Fuse is installed in fuse box under the pillion seat RE...

Page 47: ...ter Fuse D 15A Fuelpump ECU Fuse E 15A Fanmotor NORMAL DISCONNECT Do not use screw driver or other metal parts to remove the fuse as short circuit can be occurred to cause damage to electric system Do...

Page 48: ...s on the headlight bulb as they may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a cloth moist...

Page 49: ...tall a new bulb in the reverse order removal SITION LIGHT BULB 12V 5W STOP TAILLIGHT BULB 1 Loosen the screws and remove the taillight lens 2 Slightly press down on the bulb and turn it counterclockwi...

Page 50: ...new bulb in the reverse order removal RONT WINKER BULB 12V10Wx2 Rear winker bulb 1 Loosen the screw and remove the winker lens 2 Slightly press down on the bulb and turn it counterclockwise 3 Install...

Page 51: ...enter the muffler during the washing Water inside the muffler may cause an improper engine starting or rust occurrence Do not let water get inside the braking system during the washing as water inside...

Page 52: ...storing the motorcycle wise these repairs may be forgotten by me the motorcycle is removed from ge ORAGE GUIDE STORAGE Empty the fuel tank into an approved gasoline container using a commercially avai...

Page 53: ...forming daily inspection ting on the protective gears Helmet glove goggles etc nging the driver s licence erminating the path to the desired destination 51 EPARATION BEFORE DRIVING FE DRIVING...

Page 54: ...ing Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever Wrist Keep the state to act freely without...

Page 55: ...Make sure that you can apply the brake anytime Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough reak If any abnormality is found stop driving an...

Page 56: ...directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability Overspeed driving on the unpaved road can cause the vehicle to be overturned res...

Page 57: ...gravity which es vehicle fall inside The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed Decelerate prior to entering the curved way to redu...

Page 58: ...cle and driver in a line s position is the most natural and exact so driver must learn oroughly LEAN IN This is a turning position with driver leaned inside more than motorcycle This position is adequ...

Page 59: ...ual field adequate to drive on the rained or py road because it has best road holding However special ntion is required because there is danger of slipping on the holding road Turn the throttle grip t...

Page 60: ...he sight range which cannot be identified by er and increases in proportion to the width of the vehicle DISTANCEBETWEENTHEFRONTANDREARWHEELTURN It is distance between path of the front and rear wheel...

Page 61: ...es 1 5 times on wet road and 3 mes on icy road because friction force of road surface is ecreased Due to the inertia vehicle does not stop immediately after applying the brake SICPRINCIPLEOFBRAKE FRIC...

Page 62: ...Learn the proper braking method to prevent accident Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the h...

Page 63: ...61 O...

Page 64: ...TACHO FUE LMETER CHARGING COMB S W ECU FUE LPUMPRELAY IGNCOIL E CU O2 SE NSOR STOP LIGHT MIL FR RR S TOP S W REG RECTI FIER 15A D Sb IGNITIONCONTROL U NIT 12V 10W LH RR WINKER G FUSE 10 FANMOTOR POS H...

Page 65: ...63 BROWN ISA I NJECTOR FUEL PUMPRELAY SHI ELD WIRE 29 B Y 32 B W B 33 40 V Y Y CPS O2SENSOR L B 24 10 1 G SPARK PLU G 18 Gr B TW A 1 TPS POSI TI ON GEAR 38 P R G R 5...

Page 66: ...O...

Page 67: ...2009 09 PRINTED 2009 09 PUBLICATION NO COPY OWNER S MANUAL...

Page 68: ......

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