DAELIM ROADWIN 125 FI Manual Download Page 33 | Manualshive

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The Required Maintenance Schedule specifies how often you should have your motorcycle served, and what things need attention.
It is essential that your motorcycle be served as scheduled to retain its high level of safety, dependability, and emission control
performance.

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These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high
speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the
MAINTENANCE SCHEDULE.
Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use.

MAINTENANCE

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Summary of Contents for ROADWIN 125 FI

Page 1: ......

Page 2: ...following words Indicates a strong possibility of severe personal injury or death if instructions are not followed Indicates a possibility of personal injury or equipment damage if instructions are n...

Page 3: ...STARTER BUTTON WINKER SWITCH HORN BUTTON EQUIPMENT USAGE STEERING LOCK SEAT HELMET HOLDER STORAGE COMPARTMENT SELF INSPECTIONS BEFORE OPERATION BRAKES TIRES CLUTCH FUEL ENGINE OIL LIGHTS AND WINKER BA...

Page 4: ...NG PREPARATION BEFORE DRIVING DRIVING METHOD DRIVING POSITION PRECAUTION WHEN DRIVING STARTING TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED 3 POSITIONS OF TURNING TURNING METHOD PRECAUTION WHEN TU...

Page 5: ...ONE PASSENGER AIR OIL COOLED 4 CYCLE SOHC 124 1cc 56 5 49 5mm START MOTOR 5 STEPS RETURN DC C D I 12V 10Ah MF TYPE 16 0 1 1 110 70 17 54P 140 60 17 69P TELESCOPIC SINGLE ARM HYDRAULIC DISK HYDRAULIC D...

Page 6: ...and always approach the operation of your vehicle with the safety considerations needed When operating the motorcycle always keep in mind and obey the notes of precaution printed on the Safety Precau...

Page 7: ...f the uniform is caught by brake lever or by the rotating part of drive chain Do not wear slippers which might obstruct brake operation or transmission gear operation Many automobile motorcycle accide...

Page 8: ...on with the vehicle Curvy roads and poor unpaved roads constantly change in surface quality Driving on these roads can be unsafe if certain safety precautions are not followed In order to safely drive...

Page 9: ...d areas as placing or fastening cargo to other areas can cause damage to the vehicle Do not place articles between the frame body cover and engine as this can burn the goods Do not attach large or hea...

Page 10: ...ravel steering travel or control operation Do not add electrical equipment that will exceed the motorcycle s electrical system capacity A blown fuse could cause a dangerous loss of lights or engine po...

Page 11: ...140 160 100 N BACK MIRROR BACK MIRROR CHOKE LEVER PASSING SWITCH CLUTCH LEVER HEADLIGHT DIMMER SWITCH WINKER SWITCH HORN BUTTON FUEL FILLER CAP HEADLIGHT SWITCH FRONT BRAKE FLUID RESERVOIR MAIN SWITCH...

Page 12: ...10 PARTS LOCATION REAR BRAKE PEDAL OIL FILLER CAP DIPSTICK MAIN STEP BAR PILLION STEP BAR MUFFLER BATTERY REAR TIRE CALIPER BRAKE DISK REAR BRAKE FLUID RESERVOIR HEADLIGHT FRONT TIRE...

Page 13: ...11 PARTS LOCATION RADIATOR MAIN STAND SIDE STAND MAIN STEP BAR GEAR SHIFT PEDAL BRAKE DISK CALIPER PILLION STEP BAR REAR CUSHION HELMET HOLDER TOOL BOX...

Page 14: ...the tachometer needle to enter the red zone even after the engine has been broken in x1000rpm F E N x1000rpm F E N 12 METER READING AND USAGE METER TACHOMETER SPEEDOMETER TACHOMETER FUEL GAUGE INDICAT...

Page 15: ...the headlight is on high beam blue NEUTRAL INDICATOR Lights when the transmission is in neutral green LEFT WINKER INDICATOR Flashes when the left turn signal operates green RIGHT WINKER INDICATOR Flas...

Page 16: ...motorcycle Recommend cloth or leather key holders MAIN SWITCH ON OFF KEY LOCK WARNING Do not manipulate main switch key during operation If the main switch key is placed on Off or Lock position all e...

Page 17: ...DIMMER SWITCH Push the dimmer switch to HI to select high beam or to LO to select low beam PASSING LIGHT CONTROL SWITCH When this switch is pressed the headlight flashes on to signal approaching cars...

Page 18: ...nal off Press the button to sound the horn 16 STARTER BUTTON WINKER SWITCH HORN BUTTON STARTER BUTTON WINKER SWITCH CAUTION The winker switch does not auto matically turn back to its original position...

Page 19: ...seat insert the tab into the recess under the frame and push down on the rear of the seat REAR SEAT To remove the rear seat remove both front seat and center cover remove the seat mounting bolt and t...

Page 20: ...ge 17 Pull out the center cover while turning the lever to the left Reinstall the center cover by aligning its tabs and turning the lever to the right HELMET HOLDER STORAGE COMPARTMENT 18 KEY HELMET H...

Page 21: ...NT BRAKE BRAKE LEVER FREE PLAY Lightly squeeze the brake lever until tension is felt to check for an appropriate amount of free play No free play in the brake lever or overly loose brake lever is indi...

Page 22: ...the hose and fitting Check the brake pad for wear when refilling with brake fluid REAR BRAKE REAR BRAKE FLUID LEVEL SCREWS UPPER LEVEL LOWER LEVEL MASTER CYLINDER CAP DIAPHRAGM DIAPHRAGM PLATE CAUTION...

Page 23: ...Check for deterioration or cracks in the hose and fitting Check the brake pad for wear when refilling with brake fluid TIRE PRESSURE CHECK Check for an appropriate level of air pressure by examining h...

Page 24: ...or if there are cracks damage or abnormal wear on tires it may cause trembling steering wheel and flat tire Insufficient air pressure may cause the heavy steering wheel marking handling difficult fue...

Page 25: ...rn in the cable adjuster completely Tighten the lock nut 3 Loosen the lock nut at the lower end of the cable Turn the adjusting nut to obtain the specified free play Tighten the lock nut and check the...

Page 26: ...filler neck 4 After refueling to close the fuel fill cap push the cap into the filler neck until it snaps closed and locks 5 Remove the key 24 FUEL WARNING To avoid running out of fuel that may result...

Page 27: ...TAILLIGHT Start the engine and make sure the lights turn on Also check to see if the lights are damaged or if there is dirt on them BRAKE LIGHT CHECK Turn the main switch to ON While separately opera...

Page 28: ...ke sure that is no brake fluid leakage page 19 21 Tires check condition and pressure page 21 22 Drive chain check condition and slack page 39 40 Adjust and lubricate if necessary Throttle check for sm...

Page 29: ...throttle grip and press starter button 3 Once engine is started pull and release throttle grip repeatedly to run engine idle until engine is heated and close choke lever completely If engine warming u...

Page 30: ...l be in contact with each other and these surfaces will wear in quickly Running in maintenance at 1 000km is designed to compensate for this initial minor wear Timely performance of the running in mai...

Page 31: ...and control of the motorcycle be difficult GEAR DOWN OPERATION If you gear down when you need to drastically accelerate speed such as when you are passing another motorcycle speed can be accelerated...

Page 32: ...or rear wheel vehicle may slide off sideway and fall If you apply brakes abruptly during travel in rain or on wet road tires slide off and may cause accidents Reduce speed and apply brake cautiously...

Page 33: ...bility and emission control performance These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high speed operation or operation...

Page 34: ...TENANCE SCHEDULE FUEL LINE I I I I FUEL FILTER R R R R THROTTLE OPERATION I I I I I CARBURETOR CHOKE I I I I I AIR CLEANER ELEMENT R R R R NOTE 2 SPARK PLUG I R I R VALVE CLEARANCE I I I I CARBURETOR...

Page 35: ...ncy interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires...

Page 36: ...he frame and engine numbers are needed when registering your motorcycle They may also be required by your dealer when ordering replacement parts Record the numbers here for your reference FRAME NO The...

Page 37: ...enuine Daelim parts or their equivalent for maintenance and repair Parts which are not of equivalent quality may impair the safety of your motorcycle and the effective operation of the emission contro...

Page 38: ...f removal 36 AIR CLEANER CAUTION If air cleaner element is inadequately assembled dust and other waste materials are absorbed directly inducing cylinder wear and output deterioration and adversely aff...

Page 39: ...s RECOMMENDED OIL If oil sold on markets or privately manufactured oil low grade is used engine life is adversely affected and the privilege of warranty repairs cannot be guaranteed GRADE SE SF SH ENG...

Page 40: ...The gap should be 0 8 0 9mm 6 With the plug washer attached thread the spark plug in by hand to prevent cross threading 7 Tighten the spark plug 1 2 turn with a spark plug wrench to compress the washe...

Page 41: ...n slack Repeat this procedure several times Drive chain slack should remain constant If the chain is slack only in certain sections some links are kinked and binding Binding and kinking can frequently...

Page 42: ...nut to specified torque AXLE NUT TORQUE 6 0 8 0kgf m 6 Tighten the adjusting nuts lightly then tighten the lock nuts by holding the adjusting nuts with a spanner 7 Recheck drive chain slack LUBRICATIO...

Page 43: ...fork leg and wheel hub Prior to assembling align the projected part of the speedometer gear box with the projected part of the left front fork WHEEL REMOVAL FRONT WHEEL AXLE PROJECTED PART NOTE Do not...

Page 44: ...n the drive chain adjusting nut lock nuts and adjusting nuts 3 Remove the rear axle nut 4 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 5 Remove the axle shaft side...

Page 45: ...nditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page 33 FRONT REAR BRAKE Check the cutout in each pad If either pad is worn to...

Page 46: ...the spring for damage or loss of tension and the side stand assembly for freedom of movement Check the side stand ignition cut off system Put the side stand up Start the engine Lower the side stand T...

Page 47: ...not contact with other adjacent parts when handling terminals CAUTION Removing the battery cap strip can damage the cap strip and result in leaks and eventual battery damage When the vehicle is to be...

Page 48: ...tal short circuiting When disassemble fuse make sure that fuse holder isn t separated After assembling fuse in the part of connector check if fuse moves easily to a line If fuse moves easily it may ca...

Page 49: ...LIGHT BULB 1 Pull the position light socket and remove it 2 Pull out the bulb without turning 3 Install a new bulb in the reverse order of removal POSITION LIGHT BULB 12V 5W 47 BULB REPLACEMENT WARNIN...

Page 50: ...crew and remove the winker lens 2 Slightly press down on the bulb and turn it counterclockwise 3 Install a new bulb in the reverse order of removal FRONT WINKER BULB 12V10Wx2 Rear winker bulb 1 Loosen...

Page 51: ...ent tearing etc may cause freezing in winter season resulting in faulty operation sudden accelation and braking force decrease If any damage is found replace with the new on immediately CAUTION Make s...

Page 52: ...ll painted surfaces 6 Inflate the tires to their recommended pressures Place the motorcycle on blocks to raise both tires off the ground 7 Cover the motorcycle don t use plastic or other coated materi...

Page 53: ...ingontheprotectivegears Helmet glove goggles etc Bringing the driver s licence Determinating the path to the desired destination PREPARATION BEFORE DRIVING FUEL PROTECTIVE GEARS PERFORMING DAILY INSPE...

Page 54: ...spring Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever Wrist Keep the state to act freely with...

Page 55: ...Make sure that you can apply the brake anytime Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough break If any abnormality is found stop driving an...

Page 56: ...ncing directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability Overspeed driving on the unpaved road can cause the vehicle to be overturne...

Page 57: ...e gravity which makes vehicle fall inside The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed Decelerate prior to entering the curved way to...

Page 58: ...otorcycle and driver in a line This position is the most natural and exact so driver must learn it thoroughly LEAN IN This is a turning position with driver leaned inside more than motorcycle This pos...

Page 59: ...visual field adequate to drive on the rained or slippy road because it has best road holding However special attention is required because there is danger of slipping on the bad holding road Turn the...

Page 60: ...the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle DISTANCEBETWEENTHEFRONTANDREARWHEELTURN It is distance between path of the front and rear...

Page 61: ...et road and 3 times on icy road because friction force of road surface is decreased Due to the inertia vehicle does not stop immediately after applying the brake BASICPRINCIPLEOFBRAKE FRICTIONFORCE RE...

Page 62: ...h Learn the proper braking method to prevent accident Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the...

Page 63: ...Y B Gr G 2 BAT COMB SW 1 BAT W W G Y L MINI 3P L W G W Y B B R 2P R FUEL UNIT FR STOP SW BAT 3 ST HL TL B G Y MINI 6P Y R V G Y G Y Br L Br V Y R LIGHT START SW Y Y Y Y Y Y B L A C G G B Y IGN COIL G...

Page 64: ...62...

Page 65: ...MEMO...

Page 66: ...MEMO...

Page 67: ...O OW WN NE ER R S S M MA AN NU UA AL L 11 2003 PRINTED 11 2003 PUBLICATION N NO O C CO OP PY Y...

Page 68: ......

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