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DAELIM CORDI -, Owner'S Manual

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DAELIM CORDI - Owner'S Manual Download Page 4

MAINTENANCE

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29

MAINTENANCE SCHEDULE

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MAINTENANCE PRECAUTIONS

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TOOL KIT

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FRAME AND ENGINE NUMBERS

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33

BRAKE PAD INSPECTION

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REPLENISHING BRAKE FLUID

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34

BRAKE LEVER ADJUSTMENT

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REAR BRAKE SHOE INSPECTION

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REPLENISHING ENGINE OIL

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TRANSMISSION OIL INSPECTION

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TIRE PRESSURE INSPECTION

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WHEEL REMOVAL

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SIDE STAND INSPECTION

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SPARK PLUG

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BATTERY INSPECTION

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FUSE REPLACEMENT

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BULB REPLACEMENT

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CABLE RUBBER PART INSPECTION

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AIR CLEANER ELEMENT INSPECTION

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NOTABLES FOR CAR WASHING

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STORAGE GUIDE

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SAFE DRIVING

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PREPARATION BEFORE DRIVING

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DRIVING METHOD

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DRIVING POSITION

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49

PRECAUTION WHEN DRIVING

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STARTING

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51

TURNING METHOD

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PRINCIPLE OF TURN

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EFFECT OF SPEED

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3 POSITIONS OF TURNING

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TURNING METHOD

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PRECAUTION WHEN TURNING

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55

BRAKING METHOD

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BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)

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RESTRAINT OF BRAKE EFFECT  (INERTIA)

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BRAKING METHOD

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COMPARISION OF BRAKING DISTANCE

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57

IMPACT WHEN COLLISION

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WIRING DIAGRAM

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2

Summary of Contents for CORDI -

Page 1: ......

Page 2: ...following words Indicates a strong possibility of severe personal injury or death if instructions are not followed Indicates a possibility of personal injury or equipment damage if instructions are n...

Page 3: ...12 HORN BUTTON 13 EQUIPMENT USAGE 13 HANDLE BAR LOCK 13 SEAT LOCK 14 BACK HOLDER 14 TRUNK 15 DOCUMENT STORAGE AREA 15 BRAKE LOCK LEVER 16 CORRECT DRIVING OPERATION 17 STARTING THE ENGINE 17 IF ENGINE...

Page 4: ...CEMENT 42 BULB REPLACEMENT 43 CABLE RUBBER PART INSPECTION 45 AIR CLEANER ELEMENT INSPECTION 45 NOTABLES FOR CAR WASHING 46 STORAGE GUIDE 47 SAFE DRIVING 48 PREPARATION BEFORE DRIVING 48 DRIVING METHO...

Page 5: ...PASSENGER AIR COOLED ONE CYLINDER 2 STROKE 49 5 40 0 39 4 START MOTOR KICK V MATIC C D I 12V3AH MF TYPE 4 8 1 05 90 90 10 50J 90 90 10 50J TELESCOPIC UNIT SWING OIL DAMPER HYDRAULIC DISK DRUM BRAKE BP...

Page 6: ...u and always approach the operation of your vehicle with the safety considerations needed When operating the vehicles always keep in mind and obey the notes of precaution printed on the Safety Precaut...

Page 7: ...ht hinder operation It is dangerous if the uniform is caught by brake lever Many automobile motorcycle accidents happen because the automobile driver does not see the motorcyclist Make yourself conspi...

Page 8: ...roads and poor unpaved roads constantly change in surface quality Driving on these roads can be unsafe if certain safety precautions are not followed In order to safely drive through these driving con...

Page 9: ...seriously impaired if so equipped Pay particular attention to fellow passenger so that he she can prevent getting burnt by the hot muffler during travel 7 CAUTION Only load cargo in or on designated a...

Page 10: ...N REAR BRAKE LEVER HEAD LIGHT BRAKE DISK CALIPER FRONT WINKER BACK MIRROR BACK HOLDER SEAT SEAT LOCK LICENSE PLATE LAMP REFLECTOR REAR WINKER TAIL LIGHT AIR CLEANER ELEMENT SIDE STAND MAIN STAND KICK...

Page 11: ...P BAR REFLECTOR FRONT BRAKE LEVER TRUNK BATTERY FUSE FLOOR PANEL FUEL TANK LID BENEATH THE SEAT LUGGAGE CARRIER REAR FENDER BODY COVER MUFFLER REAR WHEEL EXHAUST PIPE MAIN STAND FRONT CUSHION FRONT WH...

Page 12: ...9 liters of gasoline can be put in the vehicle to fill tank OILWARNINGINDICATOR When oil in the oil tank is low the oil warning indicator turns on When this happens fill the oil tank with pure oil WI...

Page 13: ...erate the main switch key during travel as it might cause unexpected accidents If it is necessary to remove the main switch key stop the vehicle first prior to removing When you park the vehicle and l...

Page 14: ...g a right turn L used when making a left turn 12 WINKER SWITCH CAUTION The winker switch does not auto matically turn back to its original position after completing the turn Please set the switch back...

Page 15: ...hing on the main switch key turn the main switch to the LOCK postion UNLOCKING Unlocking is accomplished by simply turning the main switch to the OFF position HORN BUTTON HANDLE BAR LOCK CAUTION Check...

Page 16: ...bags and similar items they should be hung from the bag holder which is fitted for this purpose Do not attempt to carry very heavy or bulky loads since this would affect the stability and steering ch...

Page 17: ...A CAUTION Make sure that the seat is securely locked after closing the seat An unlocked seat can hinder the operation of the vehicle The temperature inside the trunk rises due to heat from the engine...

Page 18: ...lever and the rear wheel will be locked RELEASING Squeeze tightly on the rear brake lever and the lock lever will be automatically released Release your hand from the rear brake lever and the rear wh...

Page 19: ...le Locking is not possible if the rear wheel brake is not adjusted correctly Pay attention so that the hand or any part of the body not to contact with the rear wheel when accelerating the vehicle wit...

Page 20: ...ottle grip and try the starter button a few times WITHOUT ELECTRIC START KICK Erect main stand and then step kick starter pedal strongly CAUTION Immediately release the starter button as soon as the v...

Page 21: ...er motor running If starter motor is not running due to battery consumption try starting motor by using kick start technique Fold the main stand Push the vehicle forward to fold the main stand and mak...

Page 22: ...begin to rotate the throttle grip to allow for a slow and easy start 20 CAUTION Keep holding rear brake lever before starting CAUTION Do not rapidly turn the throttle grip when you release the rear br...

Page 23: ...If the throttle grip is allowed to rotate back Speed decreases This can be done slowly or quickly depending on how quickly you need to decelerate Work the front and rear brakes together Allow the thr...

Page 24: ...the rain To ensure that the brakes are operating properly slow down after checking for other vehicles and while driving slowly lightly apply the brakes to rid the brakes of any excess water and to dry...

Page 25: ...oot In this position lift the rear carrier upward which will secure the main stand To prevent theft be sure to lock handle bars when parking CAUTION Do not rotate the main switch key while driving If...

Page 26: ...t authorized maintenance shops for necessary inspection and repairs INSPECTION OF CONCERNED AREA SELF INSPECTIONS BEFORE OPERATION CAUTION Observe safety rules when conducting inspections Exhaust gas...

Page 27: ...stop engine and stay away from fire when refueling Do not fill gasoline past the level plate Gasoline may leak out of the fuel tank when replacing the fuel tank cap if too much gasoline is put in the...

Page 28: ...NORMALWEAR Check tire tread for signs of abnormal wear FOREIGNMATERIALS Check tire tread and sides for nails rocks etc That might have become wedged in the tire TREADDEPTH Check the wear indicator wea...

Page 29: ...damage brake system pad lining etc CAUTION If the brake fluid is significantly lower than the specified level inspect not only brake fluid but also check the front brake pad for wear CAUTION If air pr...

Page 30: ...e same time check to make sure that the automatic sound signal of the winker is working Check also to see if any of the lens are damaged or dirty Sit squarely on the seat and check to see if you have...

Page 31: ...bility and emission control performance These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high speed operation or operation...

Page 32: ...LEAN MAINTENANCE SCHEDULE FREQUENCY ODOMETER READING NOTE1 REMARK 1 000 1MON 4 000 6MON 8 000 12MON 12 000 18MON 16 000 24MON I I R I I I I I C I I I I I I I C I C I I I I I I I C I I I I R I I C I C...

Page 33: ...intenance on this vehicle contact authorized dealers or repair shops for maintenance and repairs To ensure safety inspections and maintenance of these parts must be carried out by dealers or repair ce...

Page 34: ...ve your authorized Daelim dealer inspect the major components including frame suspension and steering parts for misalignment and damage that you may not be able to detect Use new genuine Daelim parts...

Page 35: ...BER ENGINE NUMBER Operate the brake lever to check the wear of the brake pad While looking at the brake caliper if the wear limit line is not visible the pads need to be replaced FRAME AND ENGINE NUMB...

Page 36: ...ose and pipe protective parts to see if they contact other parts when turning the handle bars or due to vibration when driving 34 REPLENISHING BRAKE FLUID CAUTION When adding brake fluid be very caref...

Page 37: ...is worn Please take the vehicle to a service center for repair REAR BRAKE BRAKE LEVER ADJUSTMENT REAR BRAKE SHOE INSPECTION CAUTION After adjusting the brake make sure that part of the adjuster conta...

Page 38: ...vately ma nufactured oil oil grade is used engine life is adversely affected and the privilege of warranty repairs cannot be guaranteed REPLENISHING ENGINE OIL CAUTION Always pay attention to keep up...

Page 39: ...re when the tires are cool TRANSMISSION OIL INSPCTION TIRE PRESSURE INSPECTION CAUTION Pay special attention not to let rubber etc enter the check bolt hole When draining the oil make sure that all of...

Page 40: ...m Tighten the front axle nut to the specified torque FRONT AXLE NUT TORQUE 6kgf m After assembling operate brake for a number of times and see if wheel is turning smoothly without getting interruption...

Page 41: ...assembly for freedom of movement For model with a side stand switch check the side stand ignition cut off system Put the side stand up Start the engine Lower the side stand The engine should stop as y...

Page 42: ...ng a plug wrench Torque 14kgf m If plug is reused turn 1 3 1 4 and tighten Install in the reverse order of removal 40 SPARK PLUG CAUTION If plug of different maker or different heat value is used it c...

Page 43: ...UTION Turn the ignition switch OFF before disconnecting the terminal from the battery Make sure that terminals do not contact with other adjacent parts when handling terminal Contact with other parts...

Page 44: ...fuse holder isn t separated After assembling fuse in the part of connector check if fuse moves easily to a line If fuse moves eas ily it may cause an accident at heating Do not use a fuse having a la...

Page 45: ...ent of a bulb Loosen seven bolts and disconnect a wire and then disassemble a front cover Disassemble a headlight rear cover by pulling it out and then disassemble a headlight socket by turning it to...

Page 46: ...ew bulb Apply reverse order of disassembly for assembly TAIL STOP LIGHT BULB 12V 21 5W WINKER BULB Front Winker Bulb Loosen one screw to disassemble a winker lens Rotate a bulb to counterclockwise to...

Page 47: ...ubber part is dirty use a dry cloth to clean this area REMOVAL Loosen the 5 washer screws and remove the air cleaner case cover Inspect the air cleaner element Install in the reverse order of removal...

Page 48: ...e driving at a slow speed to dry up the brake system Take precautions when waxing the vehicle Excessive polish of the painted section and or the resin part with compound wax might damage the painted s...

Page 49: ...d dry the motorcycle Wax all painted surfaces Inflate the tires to their recommended pressures Place the motorcycle on blocks to raise both tires off the ground Cover the motorcycle don t use plastic...

Page 50: ...ingontheprotectivegears Helmet glove goggles etc Bringing the driver s licence Determinating the path to the desired destination PREPARATION BEFORE DRIVING FUEL PROTECTIVE GEARS PERFORMING DAILY INSPE...

Page 51: ...spring Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever Wrist Keep the state to act freely with...

Page 52: ...Make sure that you can apply the brake anytime Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough break If any abnormality is found stop driving an...

Page 53: ...ncing directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability Overspeed driving on the unpaved road can cause the vehicle to be overturne...

Page 54: ...the gravity which makes vehicle fall inside The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed Decelerate prior to entering the curved way...

Page 55: ...otorcycle and driver in a line This position is the most natural and exact so driver must learn it thoroughly LEAN IN This is a turning position with driver leaned inside more than motorcycle This pos...

Page 56: ...visual field adequate to drive on the rained or slippy road because it has best road holding However special attention is required because there is danger of slipping on the bad holding road Turn the...

Page 57: ...the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle DISTANCEBETWEENTHEFRONTANDREARWHEELTURN It is distance between path of the front and rear...

Page 58: ...road and 3 times on icy road because friction force of road surface is decreased Due to the inertia vehicle does not stop immediately after applying the brake 56 BASICPRINCIPLEOFBRAKE FRICTIONFORCE RE...

Page 59: ...earn the proper braking method to prevent accident Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the hei...

Page 60: ...58 WIRING DIAGRAM EUROPE...

Page 61: ...59 WIRING DIAGRAM DOMESTIC...

Page 62: ...MEMO...

Page 63: ...O OW WN NE ER R S S M MA AN NU UA AL L 3 2004 PRINTED 3 2004 PUBLICATION NO COPY...

Page 64: ...OM49 0403 01E HEAD OFFICE FACTORY http www daelimmotor com 58 SUNG SAN DONG CHANG WON KYUNGNAM KOREA TEL 82 55 239 7000 FAX 82 2 467 9997...

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