Daedong KIOTI PX9530 Manual Download

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PX9530 / PX1053 / PX1153 / PX1303

Use caution when inflating or

checking air pressure.

•

wARNING

Do not disassemble or as-

semble the tire. If it is neces-

sary to disassemble/assemble

the tire, let a qualified service

person perform the work.

•

wARNING

T46w030A

TG120-수출향-US-04.indd 60

2017-10-20 오후 6:00:24

Summary of Contents for KIOTI PX9530

Page 1: ...ew owner s familiarize themselves with the KIOTI PX9530 PX1053 PX1153 PX1303 it is the policy of KIOTI tractor to provide an owner s manual which includes helpful information about tractor safety oper...

Page 2: ...outside the European Community local laws will prevail Main protections on the tractors discussed in this manual ISO 3600 EU standards DESCRIPTION NON CABIN CABIN 1 ROPS Protection against overturnin...

Page 3: ...TRODUCTION OF WARRANTY SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX 3 POINT HITCH IMPLEMENT AND LOADER OPERATION SECTIO...

Page 4: ...DECALS 1 18 CAUTIONS FOR DECAL MAINTENANCE 1 22 IDENTIFICATION INTRODUCTION OF WARRANTY 2 1 INTRODUCTION 2 2 WARRANTY PRE DELIVERY INSPECTIONS AND INSTALLATION 2 3 WARRANTY CLAIM 2 4 SPARE PARTS WARN...

Page 5: ...4 22 OPERATING THE CONTROLS 4 23 SHUTTLE SHIFT LEVER 4 25 MAIN SHIFT LEVER 4 26 RANGE GEAR SHIFT LEVER 4 27 PTO CHANGE LEVER 4 28 TRAVELING SPEED 3 11 MANUAL 3 11 POWER SHUTTLE 3 12 IMPLEMENT LIMITAT...

Page 6: ...TERNAL LIFT LEVER 4 40 Cabin System 4 41 INTERIOR DEVICES 4 41 EXTERIOR DEVICES 4 42 ENTRANCE 4 42 UNLOCKING THE DOOR 4 43 REAR WINDOW 4 43 WORKING LIGHT 4 44 WIPER 4 44 PTO CRUISE 4 45 DeSOx SWITCH 4...

Page 7: ...16 LOADING INTO AND UNLOADING OUT OF THE TRUCK 5 17 PRECAUTIONS WHEN USING POWER STEERING 5 17 3 POINT HITCH CONTROL SYSTEM 5 19 REMOTE HYDRAULIC 5 22 CONNECTING AND DISCONNECTING IMPLEMENT 5 24 3 POI...

Page 8: ...SCREEN G 7 12 CHECKING BRAKE PEDALS H 7 12 CHECKING GAUGES METER AND EASY CHECKER I 7 13 CHECKING HEAD LIGHT HAZARD LIGHT ETC J 7 13 CHECKING SEAT BELT AND CABIN K 7 13 CHANGING ENGINE OILAND REPLACIN...

Page 9: ...INTAKE FILTER AU 7 35 FLUSH COOLING SYSTEM AND CHANGING COOLANT AJ 7 37 ANTIFREEZE 7 39 DRAINING WATER FROM CLUTCH HOUSING AL 7 39 CHECKING AND REPLACING WIPER AM 7 40 REPLACING FUSE AN 7 42 REPLACING...

Page 10: ...heeded Follow the advice provided with the warning CAUTION This indicates that a condition may result in damage to your vehicle or its equipment if the caution is not heeded Follow the advice provided...

Page 11: ...w range Back up light Power take off clutch control on position Middle range Turn up light Power take off clutch control off position High range Auto tilling depth work light Turn signal Creep Auto le...

Page 12: ...TG120 US 00 indd 12 2017 10 20 5 57 25...

Page 13: ...driving the tractor 1 8 When parking the tractor 1 9 When operating the PTO 1 9 When using the 3 point hitch 1 10 Safety precautions during servicing 1 10 Safety precautions when using the loader 1 1...

Page 14: ...r tractor 7 When starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse movements with your tractor you should al ways check...

Page 15: ...seat is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor handholds and step plates should always be used This will help to prevent accidenta...

Page 16: ...n driving tractors with narrow tread widths For added stabil ity you should adjust your rear wheel tread width see page 4 63 19 Before starting your tractor you should depress the clutch and make sure...

Page 17: ...Tg2O103a For your safety tractors must be equipped with original safety belts In case of overturning hold firmly the steering wheel e DO NOT try to get off the seat until the tractor has come to a st...

Page 18: ...on the down slope or the tractor could jack knife around a towed load DON T brake suddenly Apply brakes smoothly and gradually When going down a slope use the throttle to slow the tractor engine and...

Page 19: ...not steer uphill but slow down and take a wide turn Always drive straight up or down a slope never across it When travelling up or down a slope keep the heavy end of the tractor and the implement poin...

Page 20: ...on a steep incline and remember to shut off the engine and P T O before dis mounting the tractor Precautions during operation When starting the engine T66O109a T66O108a Tg2O109a Avoid crossing steep...

Page 21: ...bar Never hitch anything to the axle housing or any other point except the draw bar Pulling from any other location only increase the risk of serious personal injury or death 1 Drawbar 2 Towing Hook...

Page 22: ...e transporting Us H11O682A ing the proper adaptor parts attach the chain to the tractor draw bar support or other speci fied anchor location Provide only enough slack in the chain to per mit turning S...

Page 23: ...n procedures in mind 16 You should be familiar with your equipment and its limitations 17 If abused or used incorrectly your tractor can become dangerous to you and bystanders Overload ing your tracto...

Page 24: ...se under the tractor s weight The risk of tractor upset is even higher when the ground is loose or wet T66O115a 1 Lock the brake pedals together when traveling at road speeds Brake both wheels simulta...

Page 25: ...tractor may run out of con trol 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when traveling at road speeds 9 Do not...

Page 26: ...n use S43O120B 3 Before installing or using P T O driven equipment read the man ufacturer s manual and review the safety labels attached to the equip ment WARNING Before driving an implement through t...

Page 27: ...lace the gear shift lever in neutral and stop the en gine 1 Do not smoke while working around the battery or when refuel ing your tractor Keep all sparks and flames away from the battery and fuel tank...

Page 28: ...hen cool slowly rotate the cap to the first stop and allow sufficient time for excess pressure to escape After all the pressure is released remove the cap completely If your tractor is equipped with a...

Page 29: ...pply them at the center of the front and rear axles while paying due attention to weight distribution 11 No decals for the lifting point are applied on the tractor as they would be too difficult to ap...

Page 30: ...ulic fluid under pressure has sufficient force to penetrate skin causing seri ous personal injury Be sure to release all residual pressure Before disconnecting hydraulic lines Before adding pressure t...

Page 31: ...filters and battery T66O131a 1 Never let anyone get in the loader and use the loader as a work bench Otherwise it may lead to a fatal injury or even death H11O102a Safety precautions when using the lo...

Page 32: ...O104a 4 Never carry a big object with the loader unless a proper implement is attached Keep a carried object low during driving Otherwise it may lead to an injury or even death H11O105a 5 When attachi...

Page 33: ...or death H11O107a 7 Keep bystanders away No riders H11O108a H11O107a ROPS Roll Over Protective Structure sun canopy not a FOPS Falling Object Protec tive Structure It never can protect the riders agai...

Page 34: ...o carry out all re quired adaptations of the trac tor Use the front loader and all supplied equipment as pre scribed by the loader s opera tor manual Keep the loader s operation manual together with t...

Page 35: ...with suit able guards and suitable to tractor implement coupling Follow all directions of the operation manual concerning both the fastening ac cording to connection direction and safety rules to avo...

Page 36: ...compartments clean Before cleaning the machine always lower implements to the ground engage the first gear engage the parking brake turn the engine off and re move the key Always use specific persona...

Page 37: ...1 SAFETY PRE CAUTIONS 1 25 Safety decal maintenance Decal mounting location TG2O102f TG120 US 01 indd 25 2017 09 14 6 39 16...

Page 38: ...part depress the brake pedal to set the parking brake Also make sure to chock the wheels when parking on a hill 1 Part No T5210 52131 3 Part No T4710 52201 WARNING Do not operate any part outside the...

Page 39: ...d to death 1 This vehicle is equipped with the turbocharged engine Avoid rapid turn acceleration or start off right after the engine is started Also idle the engine for approx 1 minute before operatio...

Page 40: ...ing brake and stopping the engine 3 Be careful not to hit the shift lever unintentionally causing shift operation while the engine is running It can lead to an accident T4930 52461 15 Part No T5310 52...

Page 41: ...road Activating only one brake at higher speeds could cause loss of control 17 Part No T4930 52351 19 Part No TG16 0593 Emergency Exits In emergency use hammer to break windows TG16 0593 20 Part No T...

Page 42: ...ver use a solvent such a thinner or acetone since it can ruin the decals Do not spray high pressure wa ter directly onto the decal The decal may fall off the tractor CAUTION If a decal is damaged or l...

Page 43: ...ation number 2 2 TRACTOR SERIAL NUMBER 2 2 Engine SERIAL number 2 2 Transmission SERIAL number 2 3 Essential replacement part 2 4 Oils and fluids 2 4 Filters 2 5 Belts and rubber parts 2 6 Other compo...

Page 44: ...e vehicle and its plate is attached on the front right side of the front axle frame This number also printed on the bar code label which is located on the dash board cover on your left hand side The e...

Page 45: ...vice be sure to see your KIOTI dealer For service contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepared to give you...

Page 46: ...perfect condition Essential replacement part Oils and fluids No ITEM SPECIFICATION CAPA U S gal L 1 Engine oil API CJ4 SAE 10W30 3 8 14 4 2 Urea solution Urea solution approved by Ministry of Environm...

Page 47: ...n changing oil Filters tg2O201a No PART NO DESCRIPTION QTY 1 400508 00064 Engine Oil Filter 1 2 T5710 38031 Hydraulic Filter 2 3 400504 00115 Fuel Filter Element 1 4 T5310 1101002 Air Filter Ass y PX9...

Page 48: ...he tractor Therefore regu larly check or replace those items to prevent the failure The battery condition is very impor tant for engine start performance es pecially in winter Therefore make sure to c...

Page 49: ...tervals as well as the instructions outlined in the user s manual provided by KIOTI 2 Warranty Period and Related Parts Warranty conditions may vary depending on the agency or dealership so please con...

Page 50: ...ntenance or complying with information stated in the user s manual on precautionary stickers etc or failing to perform inspection and maintenance for the malfunction 5 Malfunctions which occur due to...

Page 51: ...ral specifications 3 2 External dimensions 3 2 General specifications 3 3 TRAVELING SPEED 3 11 MANUAL 3 11 Power shuttle 3 12 IMPLEMENT LIMITATIONS 3 14 Standard size by implement 3 14 TG120 US 03 ind...

Page 52: ...el tractor in mm ITEM MODEL REMARK PX9530 PX1053 PX1153 PX1303 1 Overall length A 183 9 4 670 2 Overall width B 88 6 2 250 US 84 6 2 150 EU 3 Overall height C 107 9 2 740 109 1 2 770 4 Wheel base D 93...

Page 53: ...80 103 82 02 110 Rated PTO Power kW HP 57 3 76 8 62 7 84 1 66 8 89 5 Rated Revolution rpm 2 200 Capacity Fuel tank U S gal 34 3 130 Urea tank U S gal 5 28 20 Transmission Oil U S gal 22 45 85 Front a...

Page 54: ...orward mph km h 0 16 23 89 0 26 38 45 0 17 25 46 0 28 40 97 Reverse mph km h 0 16 23 72 0 26 38 18 0 17 25 26 0 28 40 66 Front wheel drive system Hydraulic Main Brake Type Wet Disc Type Mechanical Dif...

Page 55: ...Independent PTO shaft specifications SAE 1 3 8 6 spline 1 2 3 stages rpm US 540 1 000 EU 540 750 1 000 Min turning radius With one rear wheel braked feet mm 12 8 3 900 13 8 4 200 Weight with Cabin and...

Page 56: ...0 103 82 02 110 93 2 125 Rated PTO Power kW HP 54 9 73 6 59 7 80 1 69 1 92 6 79 0 105 8 Rated Revolution rpm 2 200 Capacity Fuel tank U S gal 34 3 130 Urea tank U S gal 5 28 20 Transmission Oil U S ga...

Page 57: ...EU Forward mph km h 0 14 23 89 0 22 38 45 0 14 25 46 0 23 40 97 Reverse mph km h 0 14 23 74 0 22 38 18 0 14 25 28 0 23 40 68 Main Brake Type Wet Disc Type Mechanical differential lock Rear standard Fr...

Page 58: ...3 665 No of standard remote valves Front Rear 4 4 PTO Rear Type Independent PTO shaft specifications SAE 1 3 8 6 spline 1 2 3 stages rpm US 540 1 000 EU 540 750 1 000 Min turning radius With one rear...

Page 59: ...CR AnnexXIII and when driving by in compliance with standard 2015 96 REP PR AnnexIII Note Data supplied by the manufacturer approval values pending Item Tractors with Cabin Regulation EU 2015 96 REPPR...

Page 60: ...work surface and the ground speed Vibrations cause discomfort for the operator and in some cases put his her health and safety at risk Make sure that the tractor is in good condition and that all rou...

Page 61: ...2 93 1 80 2 91 3 2 29 3 68 2 26 3 65 2 36 3 81 2 35 3 79 4 3 09 4 80 2 96 4 77 3 09 4 98 3 06 4 94 Middle M 1 3 73 6 00 3 70 5 96 3 86 6 22 3 84 6 18 2 4 87 7 85 4 84 7 79 5 05 8 14 5 02 8 08 3 6 33 1...

Page 62: ...1 43 2 31 1 50 2 42 1 49 2 40 3 1 88 3 03 1 87 3 01 1 95 3 14 1 93 3 12 4 2 45 3 95 2 44 3 93 2 54 4 10 2 52 4 07 Middle M 1 3 07 4 94 3 05 4 91 3 18 5 13 3 16 5 09 2 4 01 6 46 3 98 6 42 4 16 6 70 4 1...

Page 63: ...93 1 80 2 91 3 2 28 3 68 2 26 3 65 2 36 3 81 2 35 3 79 4 2 98 4 80 2 96 4 77 3 09 4 98 3 06 4 94 Middle M 1 3 72 6 00 3 70 5 96 3 86 6 22 3 84 6 18 2 4 87 7 85 4 84 7 79 5 05 8 14 5 02 8 08 3 6 33 10...

Page 64: ...failures to the tractor damage to other property and injury to the operator or others Any malfunctions or failures to the tractor resulting from use with improper implements are not covered by the wa...

Page 65: ...the following list shown on the next page 3 307 lbs 1 500 kg 9 921 lbs 4 500 kg Lifting Capacity max loading weight The max allowable load which can be put on the 24 in aft of hitch W0 Implement weigh...

Page 66: ...S Loader Max Bucket width 84 in 2 134 mm bucket Backhoe with sub frame Max Diging depth N A 3 point mounting is not recommended by DAEDONG Tiller Max Cutting width Not recommended unless rated for 80...

Page 67: ...6 PTO LAMP 4 16 4WD LAMP 4 16 QUICK TURN LAMP 4 17 BRAKE ONE SIDE LAMP 4 17 CRUISE PTO LAMP 4 18 FORCED DeSOx WARNING LAMP 4 18 DeSOx ACTIVE LAMP 4 19 DeSOx INHIBIT LAMP 4 20 EMISSION WARNING LAMP 4 2...

Page 68: ...OW 4 43 WORKING LIGHT 4 44 WIPER 4 44 PTO CRUISE 4 45 DeSOx SWITCH 4 46 MODE SELECTION SWITCH 4 48 CD PLAYER 4 49 BLUETOOTH PLAYER RADIO 4 49 DEFOGGER SWITCH 4 49 ANTENNA 4 50 ROOM LAMP 4 50 ACCESSORY...

Page 69: ...al Lamp FRT RR 6 Step 7 Bonnet 8 Head Lamp 9 Top Link 10 Lift Rod 11 Lower Link 12 Draw bar 13 Tail Lamp 14 Handle 15 Side Lamp 16 Front Fender 17 Beacon Lamp Exterior view 1 4 7 16 12 13 17 5 6 8 9 1...

Page 70: ...PX9530 PX1053 PX1153 PX1303 4 switch MOUNTING LOCATION TG1O460A 1 Instrument Panel 2 Combination Switch 3 Hazard Lamp Switch 4 PTO Auto Manual Switch 5 Key Switch TG120 US 04 indd 4 2017 10 20 5 59 18...

Page 71: ...F B When the key switch is in the posi tion B the engine and all electrical devices in the vehicle are turned off However flasher lights and turn sig nal lights can be operated along with their indica...

Page 72: ...The horn turn signal lamp and hazard lamp can be operated without the key inserted NOTE When setting the ignition switch to the OFF position after opera tion the pump is operated to return urea left...

Page 73: ...light switch can be operat ed only while the key switch is turned to the ON position Turning the head light switch clockwise one click will illuminate the instrument panel lights while turning it one...

Page 74: ...switch can be operated without the key inserted Pressing this switch sounds the horn Horn switch TG1O407A This switch can be used to warn other vehicles when malfunction oc curs in the tractor while...

Page 75: ...h A B 1 1 TG1O409A Switch Position Turning Lamp 2WD Normal turning Lamp OFF 4WD Normal turning 4WD Lamp ON CAUTION Do not activate the 4WD func tion on a paved road or while driving at a high speed It...

Page 76: ...n sand 4 When the tractor is pushed forward by repulsive force from the rotary tiller on hard soil 5 When tilling a field or moving over a field bank CAUTION To avoid accidents Do not activate the 4WD...

Page 77: ...mp 12 DeSOx Active Lamp 13 Forced DeSOx Warning Lamp 14 Hour Meter Error Code 15 Cruise PTO Lamp 16 Parking Brake Lamp 17 4WD Operation Lamp 18 PTO ON Lamp 19 Low Fuel Level Warning Lamp 20 Low Speed...

Page 78: ...eed for the mid range load to achieve 540 PTO RPM 1 1 2 2 Tg2O405b 1 1 Tg2O404b Engine rpm meter indicates the num ber of engine revolutions per minute Hour meter indicates the total oper ating time o...

Page 79: ...red zone do not stop the engine immediately Instead reduce the work load to cool down the engine before stopping the engine Make sure to keep the front grill clean so that air is sucked through it fre...

Page 80: ...e tractor checked by your local KIOTI Dealer CAUTION This lamp comes on when the en gine oil pressure or oil level is low If this lamp comes on while driving stop the engine immediately and check the...

Page 81: ...mp switch up and down turns on the corre sponding lamp in green TURN SIGNAL LAMP Tg2O472a Tg2O473a GLOW PLUG LAMP This indicates the operating condi tion of the preheat system When the key switch is t...

Page 82: ...the axle can be deteriorated if only one brake pedal is depressed dur ing the 4WD is activated CAUTION PARKING BRAKE LAMP When the parking brake is actuated the lamp lights ON PTO LAMP This lamp shows...

Page 83: ...on speed of the outer front wheel increasing the turning performance in the 4WD operation For the safety reason this is acti vated only when the range shift gear is not in the low speed position Using...

Page 84: ...is un locked The switch is used to set the PTO rpm With the PTO cruise button set in the ON position pressing the SET button turns on this lamp CRUISE PTO LAMP CRUISE PTO Tg2O485a 1 DeSOx is provided...

Page 85: ...is lamp on the instru ment cluster comes on the active DeSOx needs to be performed Pressing the switch for 3 seconds starts the active DeSOx Then the engine revs up to the high idle speed As soon as t...

Page 86: ...gine system is malfunctioning Therefore stop working and have the system checked If your ignore the blinking lamp and keep working without having the system diagnosed and serviced the engine power can...

Page 87: ...make one by yourself as such urea can damage the system WARNING This comes on when the urea level is below 20 in the tank It starts to blink when the urea level is below 10 Make sure to add more urea...

Page 88: ...for Hour meter When You found these on the LCD please contact with KIOTI dealer 1 Display Contact to local KIOTI dealer WARNING LOW FUEL LEVEL WARNING LAMP This lamp comes on when the fuel tank is ap...

Page 89: ...arking Brake 5 Main Shift Lever 6 Hand Throttle Lever 7 Joy stick Lever 8 Drivie Mode Selection Switch 9 Emergency Switch 10 PTO Main Switch 11 Double Acting Lever 12 PTO Auto Manual Switch 13 Clutch...

Page 90: ...Lever 5 Joy stick Lever 6 Drivie Mode Selection Switch 7 Emergency Switch 8 PTO Main Switch 9 Double Acting Lever 10 Clutch Pedal 11 Steering Column Tilt 12 Brake Pedal L 13 Brake Pedal R 14 Foot Thro...

Page 91: ...ressed Put this lever into the neutral position when the tractor is not driven How to switch between for ward driving and reverse driv ing p shuttle To switch between the forward driving and reverse d...

Page 92: ...is decreased down to 9 km h When placing the shuttle shift le ver in the neutral position power is cut off resulting in decrease of the machine speed and eventu ally stopping of the machine You can s...

Page 93: ...h pedal If the lever is not moved freely or makes abnormal noise put the lever into the neutral position engage and disengage the clutch and then try to shift the lever RANGE GEAR SHIFT LEVER TG1O480A...

Page 94: ...cting discon necting adjusting or cleaning any PTO driven equipment CAUTION 1 PTO Change Lever PTO CHANGE LEVER TG1O483A rpm Shift Model 1st 2nd 3rd ALL 562 749 1 023 When working with a loader When d...

Page 95: ...urns in a clockwise direction As viewed from the rear of the trac tor GROUND SPEED PTO The PTO speed will be proportional to the tractor speed The PTO shaft will stop when the tractor is stopped It is...

Page 96: ...ne side pedal during the 4WD is activated and to use the brake one side pedal during the quick turn function is activated WARNING BRAKE PEDAL 1 Brake Pedal L 2 Brake Pedal R 3 Pedal Interlock A Unlock...

Page 97: ...e brake disc CAUTION PARKING BRAKE LEVER 1 Parking Brake Lever A Pull B Push STEERING WHEEL ADJUSTMENT The angle of the steering wheel can be adjusted for the driver s comfort Hold the steering wheel...

Page 98: ...control the engine rpm The engine accelerates to its full speed by pushing the hand throttle lever position completely out while pulling the lever position decelerates the engine The hand throttle le...

Page 99: ...he PTO is in op eration CAUTION When engaging the PTO low er the engine speed engage the PTO and then accelerate the tractor gradually in order to prevent impact load to the PTO from abrupt operation...

Page 100: ...and transmission when the clutch pedal is operated Adjust this reaction speed lower or faster as desired 1 Clutch Reaction Speed Setting Button A Slow B Fast TG2O418c DIFFERENTIAL LOCK PEDAL REAR 1 Lo...

Page 101: ...amaged CAUTION Use this system under the following conditions 1 When any wheel slips and the tractor does not move in the field 2 When it is hard to escape a paddy field 1 Seat Adjustment Lever To adj...

Page 102: ...the driver Turning the cushion adjustment lever counterclockwise to the 50 kg posi tion makes the cushion lighter and turning the lever clockwise to the 120 kg position makes the cushion heavier 1 Cus...

Page 103: ...POSITION CONTROL LEVER 1 Position Control Lever 2 Lock Bolt 3 Lower Link A Lowering B Lifting 2 1 3 A B 2 1 3 A B TG1O489b The position control lever is used to adjust the height of implements on the...

Page 104: ...This is called Draft Function The plowing depth can be controlled by the soil status by putting the draft control lever into the Deep position to activate the draft function at mid load and putting 1...

Page 105: ...Down F Bucket Up G Boom Down H Boom Up DOUBLE ACTING LEVER 1 Double Acting Lever A Port A B Port B C Port C D Port D 1 A B C D A B C D 1 TG2O421b This lever is used to control a auxiliary hydraulic im...

Page 106: ...LIFT LEVER 1 External lift lever A Lift B Lower An external lift lever is installed on the back side of the cabin to make it easier to attach and detach imple ments 1 A B 1 A B A A B B 1 1 TG2O493B US...

Page 107: ...witch 4 CD Player 5 Sunroof Handle 6 Air Inlet 7 Room Mirror 8 Power Socket 9 Working Light FRT RR Switch 10 Wiper Operating Switch FRT RR 11 Fuction Selection Switch 12 Room Lamp 13 Sunvisor Optional...

Page 108: ...igned optimally for the driver s comfort and conve nience 2 This tractor has wide windows as well as outside rearview mirrors on both sides to provide a clear and wide rear view 3 The cabin can be kep...

Page 109: ...ugh space to open the win dow to prevent damage and breakage by an implement WARNING REAR WINDOW 1 Handle of Rear Window 2 Button Press the button on the rear window handle lightly to open the rear wi...

Page 110: ...position The key switch should be positioned to the ON position at this moment 1 Working Light Switch Front 2 Working Light Switch Rear 3 Working Light Front Rear 1 Wiper Operating Switch Front 2 Wipe...

Page 111: ...l before driving Spray enough washer fluid and operate the wiper if there is dirt on the window When operating the wiper while it is frozen to the window its fuse can be blown In this case op erate th...

Page 112: ...instrument cluster comes on perform the following refer to the page 4 19 1 Park the tractor on a flat surface 2 Idle the engine Set the speed con trol lever in the low speed position 3 Put all shift...

Page 113: ...followings Make sure to use only genuine fuel Keep the engine oil replace ment schedule Check the engine oil level fre quently to keep it to the speci fied level Avoid any unnecessary engine idling N...

Page 114: ...toggles the ECO lamp on off This lamp shows the level of fuel consumption white for low con sumption green for middle level consumption and red for high fuel consumption 1 1 TG2O497A 1 MODE selection...

Page 115: ...lting in an accident CAUTION BLUETOOTH PLAYER RADIO 1 Bluetooth Player Radio 2 Power Switch TF1O452A This vehicle is equipped with a Bluetooth player which has an audio radio function and wireless LAN...

Page 116: ...sharp tools or abrasives could da mage the defogger ROOM LAMP 1 Room Lamp A ON B OFF C Auto ON Push the interior lamp lever to the ON position to turn on the interior lamp When opening the left hand d...

Page 117: ...he mirror before driving to secure for a clear rear view tg2O435a 1 Cup Holder 2 Storage There are five storage areas and cup holders above the left and right lever guides in the cabin Cup Holder and...

Page 118: ...ED 1 Sun Visor Pull it down to block the sunlight from the front Keep it folded unless nec essary SUNROOF 1 Sunroof Lever 2 Sunroof 1 You can use it to let the fresh air in the cab 2 If you want to op...

Page 119: ...drowsiness or frost on the windows Do not operate the recirculation mode for an extended period of time WARNING EMERGENCY HAMMER ONLY EU MODEL 1 Emergency hammer Emergency Hammer is equipped For Emer...

Page 120: ...he heating airconditioning system ON an OFF OPERATING METHODS Power switch TG1O4B9A If this switch is pressed air comes out from 4 grilles of the left right VENT SWITCH TG1O4C1A If this switch is pres...

Page 121: ...Also it is efficient to defrost the windshield DEFROST SWITCH TG1O4C3A To operate the air conditioner press this switch A C SWITCH TG1O4C4A The temperature control raises or lowers the air temperatur...

Page 122: ...before operating the A C CAUTION This switch adjust the speed of the fan There are 4 steps from low to high 1 Blower Down Switch 2 Blower Up Switch BLOWER UP CONTROL TG1O4C6A Make sure to follow the i...

Page 123: ...h as compressor failure Be sure proper refrigerant is used prior to charging the system Water in the A C system can cause a cooling malfunction and damage cycle parts Insufficient amount of oil in the...

Page 124: ...4 58 SYSTEM CONFIGURATION 1 Mode Actuator 1 2 Indoor Outdoor Air Actuator 3 Mode Actuator 2 4 Temperature Actuator 5 Water Valve Actuator A Defrost Outlet B Vent Outlet C Air Inlet S42O471A TG120 US 0...

Page 125: ...ified WARNING 7 PIN POWER OUTPUT SOCKET The 7 pin socket is installed on the rear left side of the tractor This supplies power to the brake lamps turn signal lamps and posi tion lamps of the trailer 1...

Page 126: ...when inflating or checking air pressure WARNING Do not disassemble or as semble the tire If it is neces sary to disassemble assemble the tire let a qualified service person perform the work WARNING T4...

Page 127: ...ith a different size from the ones already in use are installed con tact the KIOTI dealer for the front rear wheel speed ratio Improper front rear wheel speed ratio can result in excessive wear of the...

Page 128: ...sure to frequently check that all these parts are firmly tightened Make sure to perform inspec tion daily WARNING TREAD 1 Bolt 2 Rim Bolt 3 Rim The rear axle tread width are adjustable by changing th...

Page 129: ...5 03 1 970 77 56 1 562 61 50 1 880 74 02 1 552 61 10 1 870 73 62 1 786 70 31 2 253 88 70 1 414 55 67 1 881 74 06 1 882 74 10 2 349 92 48 1 510 59 45 1 977 77 83 1 862 73 30 2 180 85 83 1 852 72 91 2 1...

Page 130: ...6 1 786 70 31 2 253 88 70 1 414 55 67 1 881 74 06 1 562 61 50 1 880 74 02 1 552 61 10 1 870 73 62 1 882 73 94 2 345 92 32 1 506 59 29 1 973 77 68 1 862 73 30 2 180 85 83 1 852 72 91 2 170 85 43 1 762...

Page 131: ...786 70 31 2 253 88 70 1 414 55 67 1 881 74 06 1 562 61 50 1 914 75 35 1 533 60 35 1 880 74 02 1 882 74 09 2 349 92 48 1 510 59 45 1 977 77 83 1 877 73 90 2 223 87 52 1 843 72 56 2 189 86 18 1 962 77...

Page 132: ...not be adjusted If it is necessary to adjust it contact your local KIOTI Dealer If it is damaged by unapproved mod ification it will not be covered by warranty Tightening torque Wheel nut Rim bolt 28...

Page 133: ...uit the type or condition of work rear wheel installation pattern TG1O438A ADDITIONAL WEIGHT IF EQUIPPED Additional front weight 1 Additional Front Weight If the loader is not installed attach a weigh...

Page 134: ...it becomes hard to steer the trac tor the tires can be worn faster and the durability of the front axle can be deteriorated 1 Weight 2 Bolt 3 Plain Washer 4 Spring Washer 5 Nut 6 Weight Lock Pin 7 Cl...

Page 135: ...eight IMPORTANT 1 H11O4E1a 1 Rear Weight Additional rear weight IF EQUIPPED The rear weight is used to maximize the traction of the tractor by increas ing the grip of the rear wheels when using a heav...

Page 136: ...inject water and cal cium solution into the tire to use it as a ballast If one liter of water is mixed with 0 4 kg of calcium this liquid does not freeze down at 45 C 49 F For a tire without a tube f...

Page 137: ...460 85 R30 142A8 729 W15L 30 4 270 7 100 1 500 157 157 4 1 340 85 R24 121A8 567 W11 18 2 830 7 100 1 500 157 157 4 2 460 85 R34 144A8 752 W15L 30 4 270 7 100 1 500 157 157 5 1 360 70 R24 122A8 546 W1...

Page 138: ...MEMO MEMO TG120 US 04 indd 72 2017 10 20 6 00 41...

Page 139: ...ive 5 10 Parking 5 13 Turning 5 15 Driving on slope 5 15 The cautions when cominginandoutofWORKFIELD 5 15 precautions while driving on the road 5 16 loading into and unloading out of the truck 5 17 Pr...

Page 140: ...e proper work load and speed for the initial operation of 10 to 20 hours Initial operation Walk around inspection Engine oil level Urea level inspection Transmission oil level Coolant level Clean the...

Page 141: ...rt the engine unless you are on the driver s seat The tractor can abruptly start off resulting in an injury or accident WARNING Use of a starting aid can cause serious damage and will not be covered u...

Page 142: ...ion In case of cold weather you may adjust it to Fast for easier starting 7 Depress the clutch pedal It cannot be started while the clutch is not depressed 1 Hand Throttle Lever Slow Fast TG2O412A P S...

Page 143: ...rox 15 seconds after the engine is started in order to enhance the engine combustion performance and reduce harmful emissions right after engine start 10 Warm up the engine for 3 to 4 minutes 10 minut...

Page 144: ...contact your local KIOTI Dealer 2 If the charge warning lamp 3 does not go off in 4 to 5 seconds after the engine is properly started it means that the battery is not be ing charged Have the charging...

Page 145: ...eaving the tractor Do not leave the tractor out side unattended It can be stolen as the key used for all KIOTI tractors are the same in shape The horn turn signal lamp and hazard lamp can be oper ated...

Page 146: ...con sumption and affects the dura bility of the tractor negatively Never warm up the engine and leave the tractor for an extend ed period of time It can cause fire and an accident Never leave the trac...

Page 147: ...loves and open the hoods of both tractors Remove the battery termi nal cover as necessary 4 Connect the alligator clips on both ends of the red positive cable to the positive terminals of both bat ter...

Page 148: ...1 1 2 3 4 tg2O504B H11O511a 1 Seat Belt 2 Wear the seat belt Always wear the seat belt when cap is installed If the seat belt is worn across the abdomen or waist not the hips an injury can occur in ca...

Page 149: ...speed the trac tor can lose its balance and be overturned WARNING 1 Position Control Lever 2 Lock Bolt 5 Pull the position control lever back ward to raise the attachment on the 3 point hitch 1 2 1 2...

Page 150: ...lever 1 Parking Brake Lever A Pull B Push A B 1 A B 1 TG2O501A 8 Depress the clutch pedal fully 1 Clutch Pedal TG1O462A To avoid accidents Do not release the clutch ped al abruptly The tractor may sta...

Page 151: ...r speed abruptly for safe driving When driving on a slope or loading or unloading the trac tor to a transporting vehicle reduce the speed in advance so that there is no need to shift the gear in the m...

Page 152: ...A severe accident can happen WARNING To avoid possible injury death or loss of property from a ma chine runaway With the engine off the tractor may move unexpectedly re gardless of the gear shift pos...

Page 153: ...the downhill slope drive at the low speed Make sure that the coupling device of brake pedal interlock and differential lock pedal are released Do not disengage the clutch or put the shift lever in the...

Page 154: ...ight brake pedal while driving on the public road 1 Turn Signal Light 1 brake Pedal LH 2 brake Pedal RH 3 Pedal Interlock A Whenever traveling on the road TG1O418A When you are driving on the road obs...

Page 155: ...the truck when transporting Be aware of the height of the loaded tractor and avoid low clearance areas Follow this instruction to avoid accidents WARNING Precautions when using power steering 1 Power...

Page 156: ...ot installed to the tractor Therefore the angle of the KIOTI emblem on the cen ter of the steering wheel may dif fer occasionally which is normal The load reaction type means that the reaction force o...

Page 157: ...e lower link while pulling the le ver backward lifts the lower link 3 pointhitchcontrolSYSTEM 1 Position Control Lever 2 Lock Bolt 3 The height of the lower link is pre cisely controlled proportional...

Page 158: ...LEVER 1 Draft Control Lever A Lowering 1 The draft control function is used to prevent the wheels from rotating idle and the engine from stopping due to excessive draft load when the tractor is used f...

Page 159: ...r hand if the lever is pulled back to its end the highest position of the lifting arm can be raised a little If the lifting arm is properly operated but abnormal noise is still heard the hydraulic sys...

Page 160: ...n Therefore it is not necessary to hold the lever to a certain position which is suitable for an implement with a long oper ating time such as the hydraulic motor Put the detent valve operating lever...

Page 161: ...ulic fluid is supplied from the hydraulic pump to the hydraulic port which is not connected and the pressure rises as the port is blocked However this pressure is released as the relief valve opens H1...

Page 162: ...insert the male coupler of the im plement A clicking sound is heard when the couplers are engaged 5 Pull the hydraulic hose of the im plement to check that the couplers are properly connected 6 Start...

Page 163: ...in it is not released or the engine is run ning It is hard to connect and disconnect the hose and hy draulic fluid can be sprayed from the hose and get into your eyes or skin Stop the engine and wear...

Page 164: ...MEMO MEMO TG120 US 05 indd 26 2017 09 14 6 57 53...

Page 165: ...7 dismounting the implement 6 7 Draft hitch and trailer 6 8 PTO PTO shield guard 6 9 convertible pto shaft 6 21 spline if equipped 6 10 Precautions when using the pto 6 11 INSTALLING PTO SHAFT 6 12 H...

Page 166: ...eight of the low er link to be parallel to the pins of the implement 3 Put all the shift levers in the neu tral position 1 Implement Support 2 Lower Link 1 Check Link Pin 4 Remove the pins on either s...

Page 167: ...he lock pins and fix it with the snap pin Remove the implement support as necessary 1 Top Link 2 Lock pin 3 Snap Pin 6 Attach the ball assembly to the implement 1 Lower Link 2 Ball Assembly 7 When the...

Page 168: ...over is in its position before driving the PTO shaft The PTO shaft and universal joint shaft should not be in terfered by any surrounding parts Never go close to the rotating PTO shaft or universal jo...

Page 169: ...by turning the lift rod han dle 2 After adjustment fix it with the stopper Adjustment of LIFT ROD 1 Top Link 2 Lift Rod L 3 Lift Rod R 4 Check Link 5 Lower Link 6 Draw Bar 7 Lift Cylinder 1 2 7 3 4 5...

Page 170: ...nk Hook 1 Install the top link to the desired position and install the pin and lynch pin 2 Tighten the lock nut on the top link securely after adjusting top link length Adjustment of Top link Stop the...

Page 171: ...sert the set pins lynch pins and snap pins back to the implement securely to keep those safe 4 Stop the engine and move the re mote hydraulic control lever back and forth to relief the hydraulic press...

Page 172: ...ty Chain H11O682A H11O104a Type Drawbar Approval number To be announced Maker Daedong or Kioti Maximum horizontal load D Value N A Towable mass T 8 tonnes Maximum permissible vertical load on the coup...

Page 173: ...O Shaft Cover 2 PTO Shaft Cap Before you install the some kind of implement take off PTO shaft cap 2 and install the universal joint of im plement If necessary fold up the PTO shield guard 1 PTO PTO s...

Page 174: ...ed at factory and can be switched to a 21 spline shaft depending on the implement How to Switch Spline Shafts 1 1 TG2O612a 1 PTO Shaft Cap 1 Remove the PTO shaft cap 1 1 TG2O612a 1 Snap ring 2 Use pli...

Page 175: ...ssary water proofing and sealing measures If such measures are not taken the guarantee could be rendered invalid When using the PTO drive with a stationary tractor ALWAYS make sure that the gears are...

Page 176: ...n is properly seated to the groove of the PTO shaft 1 Universal Joint H11O682A To avoid accidents always make sure that all PTO guards are in position and stay well clear of the driveline when us ing...

Page 177: ...e check if the brake brand and types of the trailer are suitable with as below Trailer Brake Valve Brand BOSCH Model Trailer brake valv BV1R Oil 12 Fluid type Mineral hydraulic oil identical to the oi...

Page 178: ...oving the plug from the coupler to connect the brake hose make sure that no foreign material enters the coupler WARNING Never exceed a speed of 25km h 15 mph when travelling with hydraulically braked...

Page 179: ...For detailed information about instal lation and use of the front loader refer to the separate manual of the loader Check the transmission fluid level and add fluid as neces sary after installing an...

Page 180: ...nting bracket at indicated point WARNING fixation points for front end loader Flywheel housing Front axle frame 2 Front axle frame 1 Flywheel housing Front axle frame 2 Front axle frame 1 A43O638A PX9...

Page 181: ...ballast are installed H11O556A Driving uphill H11O557A Driving downhill To avoid injuries Keep the loader arm as low as possible when driving on a slope WARNING When driving on downhill with the empty...

Page 182: ...l over Parking with loader installed stalled keep the rear ballast toward the higher level of the ground In other words drive backward on uphill and forward on downhill Use the 4WD to increase tractio...

Page 183: ...e the boom is up in the air the boom can fall freely and lead to the accident WARNING 4 Down dump The boom can be lowered and the bucket can dump by operating the joystick lever to the front right pos...

Page 184: ...ght for several times to remove residual pressure in the hydraulic hose IMPORTANT To avoid accidents Pressurized diesel fuel or hy draulic fluid may be sprayed on your skin or eyes lead ing to a sever...

Page 185: ...CABIN K 7 13 Changing engine oil and replac ing filter l 7 13 Checking and Replenishing urea tank AT 7 15 Replacing transmission fluid and filter m 7 16 Changing front axle case oil n 7 18 Adjusting B...

Page 186: ...7 34 Checking caB cushion rubber Ah 7 34 replacing air filter Ai 7 34 Check and clean cab air intake filter AU 7 35 Flush cooling system and changing coolant Aj 7 37 Antifreeze 7 39 Draining water fr...

Page 187: ...level cold add premixed coolant as needed F G AC Seat Belt Check the condition of seat belt and mounting hardware Repair or replace as needed Tires Check for wear damaged tires and ensure for proper...

Page 188: ...ission fluid Change M 4 Front axle oil Change N 5 Front axle pivot Adjust 6 Engine start system Check 7 Greasing Apply P 8 Wheel bolt torque Check Q 9 Battery condition Check 3 W 10 Air cleaner elemen...

Page 189: ...Clean G Check Z Replace 16 Power steering hose and oil line Check AA Replace 17 Fuel line Check U Replace 18 Intake air hose Check X Replace 3 19 PTO shaft and guard condition Check 20 3 point hitch a...

Page 190: ...Light bulb Replace AQ 34 Urea pump filter Replace 4 AT must be done after the first 10 or 50 hours of operation 1 Air cleaner should be cleaned more often in dusty conditions than in normal condition...

Page 191: ...SYN 29 Petro Canada Duratran XL Synthetic Blend 6 Front axle oil 2 9 11 SAE 90 gear oil or better or same as T M oil 7 Brake oil 0 12 0 47 Shell Tellus S2 M 68 or Shell Tellus S2 MX 68 8 Grease Ref t...

Page 192: ...n the front section of the hood until it is locked into its original position 3 Do not apply excessive force to the lever to fix the hood The hood can be damaged Checking and adding fuel C The fuel ta...

Page 193: ...cause the fuel injection pump to malfunction use the strainer when refuelling CAUTION Checking Transmission Fluid Level D 1 Park the machine on a flat surface lower the implement and shut off engine 2...

Page 194: ...wer the implement 3 If the engine was just running wait for approx 5 minutes before checking the oil level 1 Oil Dipstick A Oil Level is Acceptable Within This Range To avoid personal injury Be sure t...

Page 195: ...In case of leakage add anti freeze and water in the specified mixing ratio up to the middle of the range 3 The tractor is furnished in the factory with a mixture of anti freeze ethyl ene glycol and wa...

Page 196: ...smooth operation 2 You should adjust this pedal if an incorrect measurement is found See maintenance code O and R in this chapter To avoid accidents Be sure to stop the engine be fore removing the sc...

Page 197: ...ing tractor 2 Replace if damaged Changing engine oil and replacing filter l 1 Park the tractor on a level ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove...

Page 198: ...lter Included 3 8 U S gal 14 4 L The engine oil is very hot while the engine is running or right after the engine is stopped Be careful not to be burned Avoid oil contact while chang ing or adding eng...

Page 199: ...urea tank AT The urea tank is located in the left side of the vehicle Its purpose is re duction of NOx and urea should be added to the tank regularly Make sure to use genuine urea according to ISO 22...

Page 200: ...the tractor us ing a filter wrench Replacing transmission fluid and filter m The transmission fluid should be changed if it is contaminated or after the transmission is serviced or every 800 hours of...

Page 201: ...ne before changing the fluid or replacing the filter Cool down the fluid sufficient ly You can get burned by hot fluid CAUTION To prevent serious damage to the hydraulic system use only a KIOTI genuin...

Page 202: ...he bevel case be fore checking the oil level 6 Add oil as necessary and tighten the oil filler plugs and oil level checking plug 1 Oil Filler Plug 2 Checking Oil Plug 3 Drain plug Front Axle Oil Capac...

Page 203: ...als free play is out of the specified value adjust the free play with the bolt Tighten the mounting nut firmly af ter adjustment 1 Brake Pedal LH 2 Brake Pedal RH 3 Adjusting Bolt A Free play differen...

Page 204: ...with fluid so that it does not get empty 5 Repeat the step 4 until there is no air bubble coming out from the bleeder 6 After bleeding is completed tighten the bleeder with the brake pedal 2 depressed...

Page 205: ...when applying it Lubricating Grease LOCATIONS p 1 Front bracket axle pivot TG1O745A 1 Main Shift Lever TG1O746A 1 Bevel Gear Case LH RH TG1O747A 1 Top Link 2 Lift Rod LH RH 2 2 1 1 1 1 2 2 TG2O716A 3...

Page 206: ...htening Torque Front wheel Bolt 196 225 N m 144 166 lbf ft 20 23 kgf m Nut Rear wheel Bolt 275 319 N m 203 235 lbf ft 28 32 5 kgf m Nut To avoid personal injury Never operate tractor with a loose rim...

Page 207: ...t the spring pressure Rotate the element to clockwise to lock the element into the casing 6 Fit a new seal to the casing and lightly lubricate the seal face with clean fuel oil 1 Filter Element 2 Thre...

Page 208: ...er replacement refer to the instruction for replacing the air cleaner filter for every year To clean the element use only clean dry compressed air on the inside of the element Air pressure at the nozz...

Page 209: ...xceed 100 hours in 6 months 1 If the hose clamps are loose apply a slight coat of lubricant onto the threads and securely tighten it 2 The fuel pipe is made of rubber and ages regardless of period of...

Page 210: ...belt tension A 4 If the tension is insufficient turn the tension adjusting bolt clock wise to adjust the tension to the standard tension range 5 Replace the fan belt if it is dam aged cracked or worn...

Page 211: ...to wear eye protection while working on the battery The battery fluid can hurt your eyes Use only the battery with the specified voltage Otherwise it may cause a fire WARNING PX1303 3 Apply grease to...

Page 212: ...centra tion is too low during the win ter season the battery may be frozen Do not start the engine when the battery is frozen Try to warm it up first If the battery is not securely installed the batte...

Page 213: ...at front B Wheel to wheel distance at rear 1 Park tractor on a flat place 2 Turn steering wheel so front wheels are pointed straight ahead 3 Lower the implement lock the parking brake and stop the eng...

Page 214: ...mp Checking Radiator Hose and Clamp z Check to ensure the radiator hoses are free from damage and are tight ened properly every 200 hours or ev ery 6 months whichever comes first 1 If the hose clamps...

Page 215: ...to refer to Engine troubleshooting in chap ter 8 before starting the engine Precaution at Overheating 1 Power Steering Oil Line Power steering line Aa 1 Check to see that all hydraulic lines and hose...

Page 216: ...fan is blocked by dirt clean with a soft brush or cloth using tab water CAUTION 1 2 1 2 TG2O726A 1 Adjusting Bolt 2 Lock Nut Adjusting Front Axle pivot Ad If the front axle pivot pin adjustment is not...

Page 217: ...ccording to driving conditions Re place the filter according to the fol lowing proce dure 1 Open the hood and check the air cleaner housing for damage 2 Release the air cleaner clip and remove the fro...

Page 218: ...ter the air inlet The mass air flow sensor is in stalled behind the air cleaner Therefore do not apply com pressed air into the air cleaner housing with the secondary filter safety filter removed CAUT...

Page 219: ...other precautions noted by the manufacturers WARNING Tractor with cabs have no protection against dangerous substances but have a protec tion against dust Category 2 If the tractor is used to spray ph...

Page 220: ...ear individual protec tions when working in particu larly dusty environment CAUTION Replace filters with original spares only NOTE Dispose of filters correctly in accordance with local regula tions Be...

Page 221: ...Re place the filters at the intervals specified by the filter manu facturer Contact your Dealer if specific filters against chemicals must be used CAUTION Always wear the right sort of personal protec...

Page 222: ...nt by hot steam Make sure to remove it after the coolant is cooled down enough Even though the coolant is cooled down turn the cap to its first stop and then wait un til it is depressurized before rem...

Page 223: ...n the concentrated anti freeze When the coolant level drops due to evaporation add water only In case of leakage add an ti freeze and water in the speci fied mixing ratio Antifreeze absorbs moisture K...

Page 224: ...pindle Disconnect the washer fluid hose and then install a new wiper arm to its position by aligning it to the proper angle Checking and replacing wiper am Inspection TG1O756A Replacement 1 Wiper Arm...

Page 225: ...d When the wiper blade is sepa rated the wiper arm should not contact the windshield or rear glass The glass can be damaged CAUTION When wiping the windshield set the wiper blade upright spray water o...

Page 226: ...eplacing Fuse an TG1O757b TG1O767b TG1O494A There are marks for the fuse capac ity and location on the cover of the fuse panel Replace the fuse accord ing to the following procedure 1 Turn the key swi...

Page 227: ...pacity higher than specified on the fuse box cover If using a faulty fuse steel wire or foil the electrical de vice can be damaged or even catch a fire WARNING If the replaced fuse is blown soon it i...

Page 228: ...t is to protect the electrical devices in the cabin excluding the body The fuse in this box can be re placed with the same method for the fuse in the body fuse box 1 Slow Blow Fuse slow blow fuse ap T...

Page 229: ...21W 5 Work lamp 21W 6 Cluster Charging warning light 3W Indicator Others 1 4W 7 Backup lamp 10W Using a non approved slow blow fuse can damage elec trical systems in the tractor severely Refer to the...

Page 230: ...to remove the bulb If the bulb is blown re place it with a new one with the same capacity 1 Connector 2 Safety Spring TG1O734A 5 Installation is carried out in reverse order of removal Be careful not...

Page 231: ...ting part of the halogen bulb The bulb life can be shortened by finger prints dust and moisture or the bulb even can be broken Clean it with soft cloth Be careful of the following when re placing the...

Page 232: ...e it Then install a new bulb with the same capacity 1 Work Lamp Bulb TG1O737A room lamp 1 Room Lamp 1 Fit a flat bladed screwdriver into the edge of the room lamp and pry off the room lamp cover A40O7...

Page 233: ...stalled on the rear fender TG1O509A 2 Unscrew the mounting bolts from the inside of the rear fender 1 Protective Cover 2 Mounting Bolt A40O716A 1 Turn Signal Lamp RR Bulb 3 Remove the bulb by turning...

Page 234: ...sing it down lightly to remove it Install a new bulb Do not touch the bulb if it is still illuminated or right after it is turned off You can be burnt by the hot bulb CAUTION For some bulbs which requ...

Page 235: ...acing a bulb make sure to put the key switch and the switch for the correspond ing bulb to the OFF position Install a new bulb with the same capacity after removing the installed bulb CAUTION TG120 US...

Page 236: ...MEMO MEMO TG120 US 07 indd 52 2017 10 26 1 20 58...

Page 237: ...8 8 storage AND DISPOSAL Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 3 Usage and disposal 8 4 TG120 US 08 indd 1 2017 09 14 7 00 34...

Page 238: ...ton rods with grease 7 Remove the battery from the tractor Store the battery follow ing the battery storage proce dures 8 Keep the tractor in a dry place where the tractor is sheltered from rain Cover...

Page 239: ...the cover from the ex haust pipe 9 Get onto the tractor and start the engine 10 Check if the instrument panel and all parts operate correctly while running the engine for a few minutes Using tractor a...

Page 240: ...o dispose it according to the regulations 3 Avoid working under high load as it can cause excessive exhaust gas which is harmful to the environ ment 11 Drive the tractor outside and check if it is ope...

Page 241: ...9 9 Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TROUBLESHOOTING TG120 US 09 indd 1 2017 09 14 7 00 50...

Page 242: ...injection lines the fuel pump will not work properly To attain proper fuel injection pressure check carefully for loosened fuel cap nut etc Loosen air vent screw over fuel filter and fuel injection pu...

Page 243: ...it firmly 2 When output is insufficient Valve out of adjustment Adjust to proper valve clearance Inlet 0 25 mm 0 010 in Exhaust 0 30 mm 0 012 in Air cleaner is dirty Clean the element at every 100 hou...

Page 244: ...ust and apply grease 4 Steering wheel is not operating prop erly Steering wheel is heavy or vibrate The toe in is incorrect Adjust it again The tire inflation pressure is different Inflate the left an...

Page 245: ...mps cannot be turned on or are dim The fuse is blown Check the wiring and replace the fuse The bulb is blown Replace it The ground and terminal wirings are poorly contacted Check and clean them The ba...

Page 246: ...air it 8 A C performance is poor Abnormal noise occurs The internal parts are not sufficiently lubricated Add lubricant The belt is loose Adjust the belt tension The bracket is loose Tighten its bolts...

Page 247: ...10 10 INDEX INDEX 10 2 TG120 US 10 indd 1 2017 10 20 6 01 17...

Page 248: ...7 32 ADJUSTING PROCEDURE 7 28 ADJUSTING TOE IN Y 7 29 ADJUSTMENT OF LIFT ROD 6 5 ADJUSTMENT OF STABILIZER 6 7 ADJUSTMENT OF TOP LINK 6 6 AIR CONDITIONER BELT TENSION AB 7 31 AIR CONDITIONER MAINTENAN...

Page 249: ...EAT BELTAND CABIN K 7 13 CHECKING TRANSMISSION FLUID LEVEL D 7 9 CHECKING WARNING LAMPS 5 6 CHECKING WHEEL BOLT NUT TORQUE Q 7 22 CLEANINGAIR CONDITIONER CONDENSER AC 7 32 CLEANING GRILL RADIATOR SCRE...

Page 250: ...SSURE WARNING LAMP 4 14 ENGINE SERIAL NUMBER 2 6 ENGINE TROUBLESHOOTING 9 2 ENTRANCE 4 42 ESSENTIAL REPLACEMENT PART 2 8 EVACUATOR VALVE 7 24 EXTERIOR DEVICES 4 42 EXTERIOR VIEW 4 3 EXTERNAL DIMENSION...

Page 251: ...DUCTION OF WARRANTY 2 1 IF YOU MOVE 2 5 IMPLEMENT LIMITATIONS 3 14 INDEX 10 1 INFLATION PRESSURE 4 61 INITIAL OPERATION 5 2 INSIDE REAR VIEW MIRROR 4 51 INSPECTION 7 39 INSTALLING PTO SHAFT 6 12 INSTR...

Page 252: ...KE LAMP 4 16 PARKING BRAKE LEVER 4 31 PARKING WITH LOADER INSTALLED 6 18 POSITION CONTROL LEVER 4 37 POST WARRANTY SERVICE 2 5 POWER SHUTTLE 3 12 POWER SOCKET ASHTRAY HANGER 4 51 POWER STEERING LINE A...

Page 253: ...AO 7 44 REPLACING FUEL FILTER S 7 23 REPLACING FUSE AN 7 42 REPLACING TRANSMISSION FLUIDAND FILTER M 7 16 ROOM LAMP 7 47 ROOM LAMP 4 50 s SAFETY 2 6 SAFETY DECAL MAINTENANCE 1 17 SAFETY PRECAUTIONS 1...

Page 254: ...OUBLESHOOTING 9 4 TRANSMISSION SERIAL NUMBER 2 7 TRAVELING SPEED 3 11 TREAD 4 62 TROUBLESHOOTING 9 1 TURN SIGNAL LAMP 4 15 TURN SIGNAL LAMP FRONT 7 49 TURN SIGNAL LAMP REAR 7 48 TURN SIGNAL LIGHT SWIT...

Page 255: ...TALLED 6 17 WHEN OPERATING THE PTO 1 9 WHEN PARKING THE TRACTOR 1 9 WHEN STARTING THE ENGINE 1 5 WHEN UNLOADED BUCKETAND REAR BALLASTARE INSTALLED 6 17 WHEN USING THE 3 POINT HITCH 1 10 WIPER 4 44 WOR...

Page 256: ...TG120 US 10 indd 10 2017 10 20 6 01 18...

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