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8

MMD24S
MMD24B

OPERATION

DESCRIPTION OF OPERATING SEQUENCE 

The following is a description of component functions dur-
ing oven operation.

OFF CONDITION

Closing the drawer activates the door sensing switch and 
secondary interlock switch. (In this condition, the monitor 
switch contacts are opened.)
When oven is plugged in, 20 volts A.C. is supplied to the 
control unit. (Page 0).

.  The display will show flashing "Enjoy Your Drawer Touch 

Clear and Touch Clock".

 

To set any program or set the clock, you must first touch 
the STOP/CLEAR pad. The display will clear, and "  :  " 
will appear.

COOKING CONDITION

Program desired cooking time by touching the NUMBER 
pads.  Program  the  power  level  by  touching  the  POWER 
LEVEL pad and then a Number pad.
When the START pad is touched, the following operations 
occur:

.  The  contacts  of  relays  are  closed  and  components 

connected to the relays are turned on as follows.

 

(For details, refer to Page 0)

 

RELAY  

CONNECTED COMPONENTS

 

RY-  

oven lamp/stir fan motor/fan motor

 

RY-2  

power transformer

2.  20 volts A.C. is supplied to the primary winding of the 

power transformer and is converted to about 3.3 volts 
A.C. output on the filament winding, and approximately 
2370 volts A.C. on the high voltage winding.

3.  The  filament  winding  voltage  heats  the  magnetron 

filament and the H.V. winding voltage is sent to a voltage 
doubler circuit.

4.  The microwave energy produced by the magnetron is 

channelled through the waveguide into the cavity feed-
box, and then into the cavity where the food is placed 
to be cooked.

5.  Upon  completion  of  the  cooking  time,  the  power 

transformer,  oven  lamp,  etc.  are  turned  off,  and  the 
generation of microwave energy is stopped. The oven 
will revert to the OFF condition.

6.  When  the  drawer  is  opened  during  a  cook  cycle,  the 

monitor switch, door sensing switch, secondary interlock 
switch,  relay  (RY)  and  primary  interlock  relay  are 
activated with the following results. The circuits to the stir 
fan motor, the cooling fan motor, and the high voltage 
components are de-energized, the oven lamp remains on, 
and the digital read-out displays the time still remaining 
in the cook cycle when the door was opened.

7.  The monitor switch electrically monitors the operation of 

the secondary interlock switch and secondary interlock 
relay and is mechanically associated with the drawer so 
that it will function in the following sequence.

8.  When the drawer opens from the closed position, the 

primary  interlock  relay  (RY2)  and  secondary  interlock 
switch  open  their  contacts.  And  contacts  of  the  relay 
(RY) remains closed. Then the monitor switch contacts 
close. 

9.  When the drawer is closed from the open position, the 

monitor switch contacts open first. Then the contacts of 
the secondary interlock switch and door sensing switch 
close. And contacts of the relay (RY) open.

If  the  secondary  interlock  switch  and  primary  interlock 
relay (RY2) fail with the contacts closed when the drawer 
is opened, the closing of the monitor switch contacts will 
form a short circuit through the  fuse, secondary interlock 
switch,  relay  (RY)  and  secondary  interlock  relay  (RY2), 
causing the  fuse to blow.

POWER LEVEL P-0 TO P-90 COOKING

When  Variable  Cooking  Power  is  programmed,  the  20 
volts A.C. is supplied to the power transformer intermittently 
through the contacts of relay (RY-2) which is operated by 
the control unit within a 32 second time base. Microwave 
power operation is as follows:

 

VARI-MODE  

ON TIME   

OFF TIME

 

Power 0(P-HI)  

32 sec.  

0 sec.

 

(00% power)   

 

Power 9(P-90)       

30 sec.  

2 sec.

 

(approx. 90% power)      

  

 

Power 8(P-80)       

26 sec.  

6 sec.

 

(approx. 80% power)

    Power 7(P-70)       

24 sec.  

8 sec.

 

(approx. 70% power)    

  

 

Power 6(P-60)       

22 sec.  

0 sec.

 

(approx. 60% power)      

  

 

Power 5(P-50)       

8 sec.  

4 sec.

 

(approx. 50% power) 

   

  

 

Power 4(P-40)       

6 sec.  

6 sec.

 

(approx. 40% power) 

  

 

Power 3(P-30)       

2 sec.  

20 sec.

 

(approx. 30% power)

   Power 2(P-20)       

 8 sec.  

24 sec.

 

(approx. 20% power) 

   

     

 

Power (P-0)       

 6 sec.  

26 sec.

 

(approx. 0% power) 

   

    

 

Power 0(P-0)       

 0 sec.  

32 sec.

 

(0% power) 

  

 

      

  

Note:  The ON/OFF time ratio does not correspond with the 

percentage of microwave power, because approx. 2 
seconds are needed for heating of the magnetron 
filament.

Summary of Contents for MMD24S

Page 1: ...y high voltage and current Contact with the following parts may result in a severe possibly fatal electrical shock High Voltage Capacitor High Voltage Power Transformer High Voltage Rectifier and Heat...

Page 2: ...r seal and microwave generation and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage ch...

Page 3: ...neccessary covers 2 Open the drawer and keep it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from othe...

Page 4: ...275 15 ml 9 8 oz of tap water initially at 20 5O C 68O F in the center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2...

Page 5: ...he door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be...

Page 6: ...ull power throughout the cooking time P 90 approx 90 of Full Power P 80 approx 80 of Full Power P 70 approx 70 of Full Power P 60 approx 60 of Full Power P 50 approx 50 of Full Power P 40 approx 40 of...

Page 7: ...vided When installing this appliance observe all applicable codes and ordinances Where a two pronged wall receptacle is encountered it is the personal responsibility and obligation of the customer to...

Page 8: ...to the stir fan motor the cooling fan motor and the high voltage componentsarede energized theovenlampremainson and the digital read out displays the time still remaining in the cook cycle when the d...

Page 9: ...ooking Sequence 1 Touch one of the SENSOR pads NOTE The oven should not be operated on sensor immediately after plugging in the unit Wait two minutes before cooking on SENSOR 2 The coil of shut off re...

Page 10: ...TO SOURCE TO LOAD TO LOAD TO SOURCE SWITCHING SWITCH DOOR SENSING SENSOR FAN MOTOR HUMDITY F3 F2 F1 SM FM OL A3 COM N O STIRRER MOTOR OVEN LAMP SECONDARY INTERLOCK SWITCH RY3 RY1 RY2 CAPACITOR xxx F A...

Page 11: ...covers 2 Open the drawer and block it open 3 Discharge high voltage capacitor 4 Replace the Keyboard unit 5 Reconnect all leads removed from components during testing 6 Re install the covers 7 Reconn...

Page 12: ...regurator for drawer motor 8 Disconnect the power supply cord and then remove outer case 9 Open the door and block it open 10 Discharge high voltage capacitor 2 Open the drawer and block it open 3 Dis...

Page 13: ...tor has been burned replace the power unit 7 Examine the touch control transformer with a tester for the presence of layer short circuit check the primary coil resistance which is approximately 151 6...

Page 14: ...n cavity 3 Close the drawer 4 Touch the TIMER CLOCK pad once the POWER LEVEL pad twice and the START pad once And touch the number pads 1 once and the number pad 4 once Now the oven is in the sensor c...

Page 15: ...supply cord 9 Check the sensor cook operation proceed as follows 9 1 Close the door Touch the TIMER CLOCK pad once the POWER LEVEL pad twice and the START pad once And touch the number pads 1 once an...

Page 16: ...igital read out countdown 3 Remove the cup from the oven and again measure the temperature making sure to stir the thermometer or thermocouple through the water until the maximum temperature is record...

Page 17: ...meter should indicate a closed circuit When the monitor switch actuator is pushed by a screw driver through the lower latch hole on the front plate of the oven cavity with the drawer opened in this co...

Page 18: ...E FILAMENT AND HIGH VOLTAGE 2 Open the drawer and block it open 3 To discharge high voltage capacitor wait for 60 seconds 4 If the monitor fuse is blown when the drawer is opened check the primary int...

Page 19: ...n power is supplied 5 Indicator Circuit A circuit to drive the Liquid Crystal Displays LCD1 6 Power Source Circuit This circuit generates voltages necessary in the control unit from the AC line voltag...

Page 20: ...k oscillation frequency control output Output to control oscillation input of Xin 14 VCC IN Power source voltage 5V VC voltage of power source circuit input 15 P60 IN Plus signal coming from the Micro...

Page 21: ...line key on matrix is touched 39 P15 OUT Key strobe signal Signal applied to touch key section A pulse signal is input to P20 P23 terminal while one of J 10 line key on matrix is touched 40 P14 OUT Ke...

Page 22: ...IN Signal to synchronize LSI with commercial power source frequency This is the basic timing for all real time processing of LSI 61 AVSS IN A D converter power source voltage The power source voltage...

Page 23: ...as to change the resistance values in parallel with R45 R49 Changing HUMIDITY SENSOR CIRCUIT the resistance values results in that there is the same potential at both F 3 terminal of the absolute humi...

Page 24: ...l and the oven itself is so short that the two can t be separated For those models check and repair all the controls sensor related ones included of the touch control panel while keeping it connected...

Page 25: ...alloy solder it is recommend that a dedicated bit is used and that the iron temperature is adjusted accordingly 3 Soldering As the melting point of lead free solder Sn Ag Cu is higher and has poorer...

Page 26: ...rts Ovenlamp Magnetron Highvoltagetransformerand Oven cavity WARNING FOR WIRING 1 Disconnect the power supply cord 2 Make sure that a definite click can be heard when the microwave oven drawer is unla...

Page 27: ...s the 4 mounting screws holding the unit on to the wall or cabinet opening Fig 1 3 Close Drawer and carefully pull the unit out from opening and unplug the power supply cord 4 Remove top cover Fig 2 5...

Page 28: ...the black and white AC terminals from the Noise Filter PWB and green ground wire from the back plate Fig 4 2 Attach the black and white AC terminals from the new Power Cord to the Noise Filter as sho...

Page 29: ...r and lower position of the latch hook should be less than 0 5mm The vertical position of the latch hook should be adjusted so that the secondary interlock switch is activated with the drawer closed T...

Page 30: ...wing A Make sure that drawer sensing switch secondary interlock switch and monitor switch are operating properly Refer to chapter Test Procedures B An approved microwave survey meter should be used to...

Page 31: ...SWITCH ANGLE REMOVAL Fig S 1 Fig S 2 ACTUATOR REMOVAL ADJUSTMENT 1 Follow the Microwave Drawer disassembly as previously stated 2 Open the drawer and keep it open 3 To discharge the high voltage capac...

Page 32: ...ation 1 Proceed in reverse to reinstall the Auto Drawer Gear taking care that the gear teeth are set into the cavity angle correctly Fig G 2 RACK GEAR REMOVAL 1 Follow the Microwave Drawer disassembly...

Page 33: ...G or YLW RED RED GRY BLK WHT NOISE FILTER BOARD N H WHT COM YLW or BLK RED THIRD DOOR SWITCH N O YLW or ORG WHT ORG CONTROL UNIT CNK CNM CNN CNE SWITCHING POWER SUPPLY CN501 CN502 T1 1 2 3 4 5 GRN BLU...

Page 34: ...O D7 RY1 COM N O D10 RY3 D11 RY4 D12 RY5 H 1 H 3 H 2 H 4 H 5 H 7 H 6 AC 120V MICRO COM O L FM SM 0 1uF 50V NOTE IF NOT SPECIFIED 1SS270A 10G471K A 5 A 1 H 8 1 3 8 5 B 1 C10 C11 NOT INSERT PARTS T1 VR...

Page 35: ...1 K 5 4 7K R56 C52 M 5 4 7K 10K 10K R58 C51 R55 R57 SP D19 D20 Q22 Q21 C20 C21 Q20 AN5 CF1 4MHz 1 2 3 7 5 6 CONTROL UNIT 4 7K R13 4 7K R12 P05 P51 P57 C3 S22 S23 SEG22 SEG23 COM2 10uF 35V VR GND INT 4...

Page 36: ...C D E F G H A B C D E F G H Figure S 4 Printed Wiring Board of Power Unit 2 5A 3 1 2 FUSE T1 4 8 D3 ZD1 J10 RY1 D12 RY5 DIP CNH Q1 R1 D2 D1 1 11 D4 1 1 R10 C10 RY2 1 3 P 3 D11 D10 7 CNA CNB C11 R11 RY...

Page 37: ...S0 S0 S24 C4 C5 R29 CF2 S24 C4 C5 C3 S0 C0 SP C90 C8 C6 C5 C3 C21 R27 R26 R28 C90 C90 R98 R96 R99 R95 D96 K D95 K D97 K Q97 R97 R41 J2 J1 J4 J6 K J3 C5 C6 D19 K D20 K ZD2 R7 1 1 8 6 Q26 WHA Q23 Q21 Q...

Page 38: ...INC ALL RIGHTS RESERVED Nopartofthispublicationmaybereproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without...

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