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CYBEX PP-ACO, Assembly Manual

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CYBEX PP-ACO Assembly Manual Download Page 29

Install Front Shroud

The following procedure shows how to install the optional front shrouds to the CORE.

Tools Required:

• 5 mm Allen wrench
• 7 mm Allen wrench
• Retaining ring pliers
• Torque wrench

Note:

All screws must be torqued to 25-30 FT-LBS. (27.1-33.9Nm).

1.

Qty

Description

2

Screw, M10 x 1.5 HXS, 50 mm

1

2

Guide rod retainer

2

2

Retaining ring

3

2

Guide rod

4

2.

Qty

Description

2

Guide rod retainer

1

2

Guide rod

2

Page 29 of 54

Summary of Contents for PP-ACO

Page 1: ...P ACO PP ACOFS PP ADC PP AP PP AP41 PP AXO PP BLNKSHRD PP BM PP BX PP CORE PP DIP PP DPH PP DPL PP FCO PP FXO PP HAR PP HL PP LP PP LPD PP PP PP RP PP RPL PP RW PP RWD PP SB PP SC PP STP PP SX PP TP P...

Page 2: ......

Page 3: ...de 33 Cable Routing 34 Cable Handling Guide Cable Connections Seating and Installation 45 Cabling Procedure 46 Tensioning Cable 47 Strength Cable Wear Guidelines 47 Bolt to Floor Guidelines Introducti...

Page 4: ...se any equipment in any way other than designed or intended by the manufacturer It is imperative that CYBEX INTERNATIONAL INC equipment is used properly to avoid injury Injuries may result if exercisi...

Page 5: ...ts while machine is in operation Health and Environmental Regulations Warning This product may contain chemicals known to the State of California to cause cancer birth defects or other reproductive ha...

Page 6: ...el Power Pivot Label Location Description Tower Frame General Warning Label Tower Frame Body Weight Strap Training Label Carriage Carriage Label Tower Frame and Top or Lower Mount of Stations Serial N...

Page 7: ...returned materials are properly handled and analyzed Follow the following procedures carefully Contact your authorized Cybex dealer on all warranty related matters Your local Cybex dealer will request...

Page 8: ...ou with the required forms for filing such claims Concealed Damage Damage not seen with a visual check upon receipt of a shipment but notices later must be reported to the carrier as soon as possible...

Page 9: ...taining ring pliers Torque wrench Note All screws must be torqued to 25 30 FT LBS 27 1 33 9Nm 1 Qty Description 2 Screw M10 x 1 5 HXS 50 mm 1 2 Guide rod retainer 2 2 Retaining ring 3 2 Guide rod 4 2...

Page 10: ...M10 x 1 5 HXS 50 mm 1 2 Guide rod retainer 2 2 Retaining ring 3 2 Guide rod 4 Weight Stack Table Weight Plates Weight Stack Product 10 lb 4 5 kg plate x12 15 lb 6 8 kg plate x16 2 x 190 lb 95 kg stack...

Page 11: ...10 lb 4 5 kg plate x12 15 lb 6 8 kg plate x16 2 x 190 lb 95 kg stack Attached High Low Crossover PP FCO 10 lb 4 5 kg plate x12 15 lb 6 8 kg plate x16 2 x 190 lb 91 kg stack Embedded High Low Crossove...

Page 12: ...PP LPD PP RP PP RPL PP RWD PP RW and PP TP Tools Required 7 mm Allen wrench 17 mm Open end wrench Torque wrench Note All screws must be torqued to 25 30 FT LBS 27 1 33 9Nm 1 Qty Description 3 Screw M...

Page 13: ...E for the following products PP DPH and PP DPL Tools Required 5 mm Allen wrench 7 mm Allen wrench 17 mm Open end wrench Retaining ring pliers Torque wrench Note All screws must be torqued to 25 30 FT...

Page 14: ...ption 2 Screw M10 x 1 5 HXS 50 mm 1 2 Guide rod retainer 2 2 Retaining ring 3 2 Guide rod 4 3 Qty Description 2 Guide rod retainer 1 2 Guide rod 2 4 Qty Description 1 Pulley weldment 1 2 Guide rod 2 P...

Page 15: ...2 Guide rod 2 6 Qty Description 2 Screw M10 x 1 5 HXS 50 mm 1 2 Guide rod retainer 2 2 Retaining ring 3 2 Guide rod 4 7 Qty Description 2 Screw M10 x 1 5 65 mm 1 2 Washer 2 2 Nut hex nylock 3 1 Pulle...

Page 16: ...mounts to the CORE for the following products PP AP PP AP41 PP AXO PP ACOFS and PP ACO Tools Required 7 mm Allen wrench x2 Torque wrench Note All screws must be torqued to 25 30 FT LBS 27 1 33 9Nm 1...

Page 17: ...socket head 2 2 Washer 3 1 Screw M10 x 1 5 90 mm 4 1 Screw M10 x 1 5 45 mm 5 3 Qty Description 1 Adjustment tube 1 1 Carriage 2 4 Qty Description 2 Nut M10 x 1 5 socket head 1 2 Washer 2 1 Screw M10...

Page 18: ...t The following procedure shows how to install the lower mounts to the CORE for the following products PP HL PP FCO PP FXO Tools Required 7 mm Allen wrench x2 Torque wrench Note All screws must be tor...

Page 19: ...LBS 27 1 33 9Nm Qty Description 4 Screw M10 x 1 5 130 mm 1 4 Washer 2 4 Nut M10 x 1 5 socket head 3 Install Lower Mount The following procedure shows how to install the lower mounts to the CORE for t...

Page 20: ...DC Tools Required Retaining ring pliers 5 mm Allen wrench 7 mm Allen wrench x2 Torque wrench Note All screws must be torqued to 25 30 FT LBS 27 1 33 9Nm 1 Qty Description 2 Screw M10 x 1 5 HXS 50 mm 1...

Page 21: ...ription 2 Guide rod 1 2 Weight stack cushion 2 4 Qty Description 6 Screw M10 x 1 5 130 mm 1 6 Washer 2 6 Nut M10 x 1 5 socket head 3 5 Qty Description 2 Short guide rod 1 2 Weight stack cushion 2 Page...

Page 22: ...rod 1 See Weight Stack Table Weight stack 2 7 Qty Description 2 Guide rod retainer 1 2 Short guide rod 2 8 Qty Description 2 Set screw M10 x 1 5 HXS 50mm 1 2 Guide rod retainer 2 2 Retaining ring 3 2...

Page 23: ...ACOFS PP AXO PP BM PP FCO PP FXO Tools Required Flat head screwdriver 7 mm Allen wrench x2 Torque wrench Note All screws must be torqued to 25 30 FT LBS 27 1 33 9Nm 1 Qty Description 4 Hole plug 1 1...

Page 24: ...ndle Accessory Rack HAR to the CORE Tools Required 7 mm Allen wrench x2 Torque wrench Note All screws must be torqued to 25 30 FT LBS 27 1 33 9Nm Qty Description 2 Screw M10 x 1 5 130 mm 1 2 Washer 2...

Page 25: ...x2 17 mm Open end wrench Torque wrench Note All screws must be torqued to 25 30 FT LBS 27 1 33 9Nm 1 Qty Description 2 Screw M10 x 1 5 65 mm 1 2 Washer 2 2 Nut hex nylock 3 1 Bracket 4 1 Storage conn...

Page 26: ...h Note All screws must be torqued to 25 30 FT LBS 27 1 33 9Nm 1 Qty Description 3 Screw M10 x 1 5 25 mm 1 3 Washer 2 3 Nut hex nylock 3 1 Top mount 4 1 Core 5 2 Qty Description 2 Screw M10 x 1 5 65 mm...

Page 27: ...4 Qty Description 2 Screw M10 x 1 5 130 mm 1 2 Washer 2 2 Spacer 3 2 Nut M10 x 1 5 socket head 4 1 Storage station 5 Page 27 of 54...

Page 28: ...s must be torqued to 25 30 FT LBS 27 1 33 9Nm 1 Qty Description 2 Screw M10 x 1 5 55 mm 1 2 Washer 2 2 Threaded insert 3 1 Bracket 4 2 Qty Description 2 Screw M10 x 1 5 20 mm 1 2 Washer 2 2 Threaded i...

Page 29: ...equired 5 mm Allen wrench 7 mm Allen wrench Retaining ring pliers Torque wrench Note All screws must be torqued to 25 30 FT LBS 27 1 33 9Nm 1 Qty Description 2 Screw M10 x 1 5 HXS 50 mm 1 2 Guide rod...

Page 30: ...t bottom 1 2 Guide rod 2 2 Weight stack cushion 3 4 Qty Description 2 Guide rod retainer 1 2 Guide rod 2 5 Qty Description 2 Set screw M10 x 1 5 HXS 50 mm 1 2 Guide rod retainer 2 2 Retaining ring 3 2...

Page 31: ...escription 1 Screw M10 x 1 5 20 mm 1 1 Washer 2 1 Shroud left 3 1 Threaded insert 4 1 Bracket top left 5 8 Qty Description 1 Screw M10 x 1 5 20 mm 1 1 Washer 2 1 Shroud left 3 1 Threaded insert 4 1 Br...

Page 32: ...acard The following procedure shows how to install placards to the CORE 1 Qty Description 1 Placard 1 2 Install placard on right upright of CORE Qty Description 1 Placard 1 1 Core right upright 2 Page...

Page 33: ...f the rear roller so it travels down the slotted bolt holes moving the roller closer to the adjustment tube Qty Description 1 Rear roller 1 1 Adjustment tube 2 2 Tighten to 25 30 FT LBS 27 1 33 9Nm 3...

Page 34: ...Cable Routing Adjustable Cable Column PP AP Adjustable Pulley 4 1 PP AP41 Attached Cable Crossover PP ACO Embedded Cable Crossover PP AXO Page 34 of 54...

Page 35: ...Free Standing Cable Crossover PP ACOFS Page 35 of 54...

Page 36: ...Dip Chin Assist PP ADC Page 36 of 54...

Page 37: ...Dual Lat Pull PP LPD Page 37 of 54...

Page 38: ...Dual Pulley High PP DPH Page 38 of 54...

Page 39: ...Dual Pulley Low PP DPL Page 39 of 54...

Page 40: ...Dual Row PP RWD Page 40 of 54...

Page 41: ...High Low PP HL Attached High Low Crossover PP FCO Embedded High Low Crossover PP FXO Page 41 of 54...

Page 42: ...Lat Pull PP LP Page 42 of 54...

Page 43: ...Row PP RW Page 43 of 54...

Page 44: ...Triceps Pushdown PP TP Page 44 of 54...

Page 45: ...llation Use of non certified techs note Service warranties may be void if a non Cybex International Inc certified technician performs service work Replacement of any strengthcablesshouldbeperformedbya...

Page 46: ...2 Screw the jam nuts onto the end of the thread on the floating pulley and cable 3 Thread the floating pulley into the head plate assembly at least 1 2 inch 12 7mm 4 Thread the cable into the frame an...

Page 47: ...2 Ensure that the weight stack selector pin can pin into each weight plate 3 Tighten jam nuts to 20 25 FT LBS Strength Cable Wear Guidelines FRACTURES Casing can crack or fracture under strains durin...

Page 48: ...ressed and will not retain its shape outside diameter PERMANENTLY BENT Cablehas kink andprohibitscablefromlayingstraight Wire rope may be unraveling beneath casing and is compromised warranting replac...

Page 49: ...age hangtag stating the importance of bolting the unit down as a safety precaution It is the facility s responsibility to adhere to local and regional building codes ALL ANCHORS Fastenersmusthaveminim...

Page 50: ...allation Development groups These guidelines include which anchors to use and positioning of the anchors are required for Cybex product 1 Cybex does not have that level of specification or engineering...

Page 51: ...Hilti directly at https www us hilti com Design Resistance in Tension Selected Anchor 830 lb KH EZ x 4 3 3 kN HUS H 6MM x 120MM 1535 lb KH EZ 3 8 x 4 1535 lb KH EZ 3 8 x 5 3 3 kN HUS H 8MM x 120MM 3...

Page 52: ...ould be used 1 Place unit into position to be mounted and cycle unit to set stance 2 Each foot must get at least one static fastener 3 Wearing protective glasses drill down into the flooring to the re...

Page 53: ...4Nm for 3 8 8mm anchor Note If the legs frame do not contact the mounting surface DO NOT pull down with the fastener or anchor Loosen frame hardware and re tighten to allow machine to align Foot Dimen...

Page 54: ...Columbia Center III 9525 West Bryn Mawr Ave Rosemont IL 60018 800 351 3737 847 288 3700 FAX 800 216 8893 www cybexintl com...

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