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CYBEX 515T, Owner'S Manual

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CYBEX 515T Owner'S Manual Download Page 57

Ordering Parts

Visit www.cybexinternational.com to shop for parts online or fax your order to 

508-533-5183

.

To speak with a customer service representative, call 

800-766-3211

(for customers living

within the USA) or 

508-533-4300

(for customers outside the USA).

Customer

Service

Page 6-3

Cybex Sport Treadmill Owner’s and Service Manual

Summary of Contents for 515T

Page 1: ...Cybex Sport 515T Treadmill Owner s and Service Manual Cardiovascular Systems Part Number LT 18115 4 Rev B www cybexinternational com...

Page 2: ......

Page 3: ...es no representations or warranties regarding the contents of this manual We reserve the right to revise this document at any time or to make changes to the product described within it without notice...

Page 4: ......

Page 5: ...its for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipme...

Page 6: ...Cybex Sport Treadmill Owner s and Service Manual Page ii...

Page 7: ...mpatibility EMC Generic Immunity Standard Part 1 Residential Commercial and Light Industry EN 55022 1998 CISPR 22 1997 Class B Limits and Methods of Measurement of Radio Interference Characteristics o...

Page 8: ...Limits for harmonic current emissions equipment input current 16A per phase EN 61000 3 3 Electromagnetic compatibility EMC Part 3 3 Limits Limitation of voltage changes voltage fluctuations and flicke...

Page 9: ...rvice Schedule 4 7 Log Sheet 4 8 Cybex Sport Treadmill Owner s and Service Manual Page v Table of Contents 5 Setup and Assembly Warnings Cautions 5 1 Choosing and Preparing a Site 5 1 Electrical Power...

Page 10: ...This page intentionally left blank Cybex Sport Treadmill Owner s and Service Manual...

Page 11: ...is product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordanc...

Page 12: ...nderstand the Owner s Manual and all warnings posted on the unit before using Read and understand emergency stop procedures DO NOT wear loose or dangling clothing while using Keep all body parts towel...

Page 13: ...service from a qualified technician DO NOT place the cord near heated surfaces or sharp edges DO NOT use the treadmill outdoors DO NOT operate the treadmill around or where aerosol spray or where oxy...

Page 14: ...stopping the treadmill Stop and place the treadmill to 0 degrees incline level after each use Keep children away Teenagers and disabled must be supervised Obtain instruction before using Keep all bod...

Page 15: ...Date Mileage Service Initials DE 16609 4 Enter Test Mode by holding down any key while turning the treadmill to the on I position Press except on all Cybex Sport models DIST appears on the display Che...

Page 16: ...Cybex Sport Treadmill Owner s and Service Manual VARNING KOPPLA IFR N STR MMEN INNAN SERVICE UTF RS Safety Page 1 6...

Page 17: ...f not avoided may result in minor or moderate injury There are no caution decals used on the Cybex Sport treadmill However there is a caution in the installation instructions for initial installation...

Page 18: ...n remove the e stop key and the treadmill will come to a stop Before using the treadmill clip the e stop key as described below 1 Clip the e stop key to your clothing NOTE Be sure the string is free o...

Page 19: ...y Sentry Contact Heart Rate CSAFE frame color choices include white texture black texture silver vein black chrome and platinum sparkle Optional Features Full length handrails unlimited custom colors...

Page 20: ...Cybex Sport Treadmill Owner s and Service Manual This page intentionally left blank Specifications Page 2 2...

Page 21: ...art key Quick Start skips the Program Setup Mode and begins immediately in Manual Mode Manual Mode This begins immediately after pressing the Quick Start key In Manual Mode you can customize your work...

Page 22: ...oceed 5 The treadmill begins a countdown 3 2 1 after which it accelerates the belt to 1 0 mph 1 0 kph for Manual Mode or the speed of the program that you selected 6 Hold the handrails while you step...

Page 23: ...he last default The program will not enter Active Mode until you press the Enter or Quick Start key If no key has been pressed for 20 seconds after displaying the last default then the treadmill will...

Page 24: ...and return to Dormant Mode 12 If the e stop key is removed during a workout the power shuts off immediately causing the belt to stop The right window changes to OFF and the left window shows a flashin...

Page 25: ...key off the console The function of the emergency stop The e stop key functions as the emergency stop In an emergency situation remove the e stop key from the console and the treadmill will come to a...

Page 26: ...nual dist cal min mi km Distance The total accumulated distance in miles or kilometers during your workout NOTE Depending on the defaults you ve chosen this measurement will show in English or Metric...

Page 27: ...For best results hold the handgrips lightly and ensure that your hands contact both the front and back sensors of each grip NOTE Hold your hands as steady as possible as movement can cause interferenc...

Page 28: ...estimated heart rate max by 85 to estimate the higher end of your training zone This heart rate training zone gives you a range of intensities at which to exercise NOTE A label is located on the conso...

Page 29: ...utes fixed time Manual Program Overview Manual Mode is available both through Quick Start and through the Manual program where you are prompted to make a user weight adjustment NOTE There is no diagra...

Page 30: ...nsidered to be a rest segment later In minutes two and three elevation will be increased In minute four the program returns to the first segment baseline or rest level In the fifth minute the speed wi...

Page 31: ...14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11 0 15 0 17 0 18 0 19 0 20 0 16 0 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 11 0 12 0 7 0 12 4 MPH KPH Warm...

Page 32: ...moderate jog in the higher levels Elevation is used to emphasize the high intensity portion of this program while decreased elevation and a small increase in speed mark the recovery segment High inte...

Page 33: ...Speed Elevation Cool Down Warm Up Cool Down Profiles Show Level 10 at 20 Minutes Cardio 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11 0 15 0 17 0...

Page 34: ...Cybex Sport Treadmill Owner s and Service Manual This page intentionally left blank Operation Page 3 14...

Page 35: ...fied personnel Failure to do so could result in serious injury Preventive maintenance activities must be performed to maintain normal operation of your treadmill Keeping a log sheet of all maintenance...

Page 36: ...he cover straight up the screws and side covers will stay in place Use a vacuum attachment or hand vacuum to clean the exposed elevation assembly drive motor lower electronics and the surrounding area...

Page 37: ...olt equally on each side B Turn the power on and press the Quick Start key C Press the Speed to bring the speed up to 3 5 4 mph 5 6 6 4 kph Allow the treadmill to run for a minute D Observe the belt t...

Page 38: ...ighten both rear roller adjustment bolts 1 2 of a turn clockwise Adjust the belt until no further slipping is felt If the running belt continues to slip the drive belt could be loose Checking the Belt...

Page 39: ...the deck should be replaced In time a worn belt and deck can cause high current draw and ultimately motor failure For instructions on replacing the belt and deck see Running Belt and Deck in the Serv...

Page 40: ...k Replace the running belt Check the current draw Measure motor voltage at maximum speed with no load NOTE See the Service chapter of this manual for detailed procedures for the maintenance activities...

Page 41: ...o do so could result in serious injury dist Date Mileage Service Initials DE 16609 4 Enter Test Mode by holding down any key while turning the treadmill to the on I position Press except on all Cybex...

Page 42: ...eters Total Hours Motor Current 3 mph 4 8 kph Motor Voltage 10 mph 16 1 kph without load with 160 lbs load Notes Total Miles Total Hours Motor Current 3 mph 4 8 kph Motor Voltage 10 mph 16 1 kph witho...

Page 43: ...should be well lit and well ventilated Locate the treadmill on a structurally sound and level surface do not place in recessed areas or on plush carpet a few feet away from walls and other equipment...

Page 44: ...e treadmill user s orientation 1 Read and understand all instructions thoroughly before assembling the treadmill NOTE Each step number in the assembly instructions tells you what you will be doing The...

Page 45: ...er with decals 6 1 PL 16465 Motor cover right in box 7 1 PL 16464 Motor cover left in box NA 1 AX 16956 Hardware pack in box NA 1 LT 18115 4 Sport Manual in box NA 1 LT 17718 Assembly Poster NOTE NA m...

Page 46: ...4 3 2 8x 1x 2x 8x 5 4 2 6 2 3 7 1 2 4 2 Figure 2 Hardware Actual Size Item Qty Part Number Description 2 8 HS 16929 Screw hex head whiz lock 3 8 16 x 5 8 3 2 HS 16950 Screw button head 5 16 18 x 7 8 4...

Page 47: ...le pivoting the treadmill See Figure 3 5 Pivot the console and uprights into position A Remove all plastic wrapping except the white wrapping on the uprights B Ensure that the display cable does not g...

Page 48: ...4 B Using a 9 16 socket wrench with a 4 extension attach the uprights with six of the 3 8 16 x 5 8 hex head whiz lock screws NOTE Do not securely tighten the screws until step 7C See Figure 5 C Tight...

Page 49: ...cket A Pull the left side panel away from the base See Figure 9 10 Arrange power cord A Decide whether you will plug the power cord into an outlet near the front of the treadmill or the back of the tr...

Page 50: ...n the power cord into the back exit hole with the curved end first d Using a Phillips head screwdriver secure the left end cap See Figure 11 B Wind the excess power cord onto the arms See Figure 11 C...

Page 51: ...e screws are catching the motor cover s holes 12 Level your treadmill A Confirm that your treadmill is on a level surface 13 Attach emergency stop key A Confirm that the emergency stop key is in place...

Page 52: ...Cybex Sport Treadmill Owner s and Service Manual Figure 13 Setup and Assembly Page 5 10 Emergency Stop Key Emergency Stop Button...

Page 53: ...1 and sounds a tone for each count After it reaches one 1 the treadmill gives a longer tone and then begins accelerating the belt to reach 1 mph 1 0 kph 5 The bottom left display will flash the time a...

Page 54: ...the unit of measurement to your preference by pressing the key Choose English or Metric units English is the default NOTE Metric appears as nnE 4 When line appears on the display you will have 3 secon...

Page 55: ...em outlines the procedures to follow when returning material for replacement repair or credit The system assures that returned materials are properly handled and analyzed Follow the following procedur...

Page 56: ...responsibility of the carrier UPS Federal Express trucking companies etc Apparent Damage Upon receipt of your shipment check all boxes carefully Any damage seen with a visual check must be noted on th...

Page 57: ...online or fax your order to 508 533 5183 To speak with a customer service representative call 800 766 3211 for customers living within the USA or 508 533 4300 for customers outside the USA Customer S...

Page 58: ...Cybex Sport Treadmill Owner s and Service Manual This page intentionally left blank Customer Service Page 6 4...

Page 59: ...on the two steps WARNING Disconnect the power cord before beginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugg...

Page 60: ...ough the following data for three seconds each rev revision unit unit of measurement line frequency dist distance or total miles hour total hours strt number of starts log error codes 1 5 Afterward TE...

Page 61: ...LED Blinks on once per speed sensor pulse Heart key LED Blinks on when hand grips are held and contact heart rate is activated Key Functions While in Test Mode press the following keys for desired in...

Page 62: ...ion in process See I E C then B Err3 Speed sense lost See I E A B and C Err5 No 0 switch sense within timed limits This is declared when the timed elevation reaches 2 without tripping the index See F...

Page 63: ...display and the weight of the person NOTE Call Cybex Customer Service to confirm that the load is within acceptable range Loads over 200 are generally unacceptable E Press Stop to exit Test Mode 2 Di...

Page 64: ...Attach the motor cover A Lower the motor cover center into position See Figure 2 B Using a Phillips head screwdriver tighten the three screws on each side Speed Sensor Adjustment Tools Required Phill...

Page 65: ...wer left window If it fluctuates in over 0 5 mph increments then your speed sensor gap needs to be readjusted E Press Stop and turn the power switch to the off O position F Enter Test Mode again and c...

Page 66: ...s the Speed Up key once to set the treadmill speed to 1 0 mph 1 0 kph WARNING Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmi...

Page 67: ...ten the three screws on each side NOTE Be sure the screws are catching the center motor cover s holes Speed Calibration 1 Calibrate the speed A Stay off the running belt during this procedure CAUTION...

Page 68: ...t wrench 9 16 Socket wrench with a 3 extension WARNING Disconnect the power cord before beginning this procedure 1 Disconnect the external power source A Turn the main power switch on the left side to...

Page 69: ...or socket wrench loosen the two rear roller bolts one roller bolt on each side NOTE Loosen each bolt evenly making sure not to loosen either bolt too many turns before moving to the other bolt See Fig...

Page 70: ...ew will stay on the front roller You do not need to remove it for this procedure C Place a 9 16 socket wrench with a 3 extension in the left front roller access hole Remove the left front roller screw...

Page 71: ...Using a 1 2 socket wrench loosen but do not remove the two screws on the motor saddle See Figure 8 12 Remove the drive belt A If you are changing the drive belt slip the drive belt around the flywheel...

Page 72: ...t in first and then hold the rear roller up while you pivot the group of hardware into the rear roller slot Be sure the bronze bushing is touching the head of the bolt See Figure 11 C Using a 3 4 sock...

Page 73: ...Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging t...

Page 74: ...d It will snap out C Disconnect the motor cable from the lower board and line filter NOTE You will disconnect four wires red black yellow and green See Figure 13 D Carefully remove the drive motor NOT...

Page 75: ...he flywheel screw washers and motor ansi square key from the old motor See Figure 14 B Place the flywheel in position on the new motor and slide the motor key into the slot on the flywheel See Figure...

Page 76: ...rs to remove it from the motor See Figure 15 B Lift off the round brush cover See Figure 15 If necessary carefully pry the cover up using a flathead screwdriver 12 Remove the brushes A Using needle no...

Page 77: ...as new brushes wear in If you reinstall the original brushes it is good to install them facing their original position Reversing the orientation of the brush can cause a clicking noise during operati...

Page 78: ...pulley See Figure 10 19 Connect the motor cables A Connect the motor cable to the lower board and line filter as shown in Figure 13 red to A1 black to A2 yellow to BW and green to the line filter NOT...

Page 79: ...are catching the center motor cover s holes 21 Perform the appropriate procedures as noted below A Follow the Speed Calibration procedure located in this chapter required B If you replaced the motor...

Page 80: ...ll be required to properly lift the treadmill Always use proper lifting methods when moving heavy items A While two people are lifting the front of the treadmill have a third person place a wooden blo...

Page 81: ...he elevation port The connector can only fit in one direction E Place the lower board shield in position and push the clips down NOTE The clips will snap in F Tie the elevation cable with the tie from...

Page 82: ...ead screwdriver loosen three screws on each motor cover side left and right See Figure 2 B Lift the motor cover center up and off the treadmill The screws will stay in place See Figure 2 3 Disconnect...

Page 83: ...cables to the lower control board This includes the elevation motor cable display cable P1 and P2 AC line 1 black AC line 2 white drive motor black red yellow and speed sensor cable See Figure 21 B P...

Page 84: ...uired Phillips head screwdriver 3 8 Nutdriver or socket wrench ESD Electro Static Discharge grounding strap WARNING Disconnect the power cord before beginning this procedure Keep wet items away from i...

Page 85: ...h A Using a Phillips head screwdriver remove the two screws that hold the switch and its plate to the treadmill B Disconnect the four fast on connectors that go into the power switch C Using a 3 8 nut...

Page 86: ...ect the black cable to the front left fast on on the line filter and route it through the access hole C Connect the ends of these two cables to the lower board The white connects to the fast on labele...

Page 87: ...external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet NOTE The display board is susceptible to damage from a discharge...

Page 88: ...illips head screwdriver remove the six screws that hold the display board to the console 4 Attach the display board A Place the display board in position on the front console B Using a Phillips head s...

Page 89: ...art Rate Board NOTE This procedure will cover the contact heart rate board grips and cable Tools Required Phillips head screwdriver ESD Electro Static Discharge grounding strap 1 Disconnect the extern...

Page 90: ...d prying them up will destroy them B Using a needle nose pliers carefully disconnect the wire from each metal contact C Using a Phillips head screwdriver remove the two bolts and two nuts from each gr...

Page 91: ...C Position each set of plastic housing so that the grooves fit together snugly NOTE If the grooves don t fit and the housing gets taped down in the wrong position pulling it up will destroy the tape...

Page 92: ...le back A While being sure not to pinch any cables use a Phillips head screwdriver to secure the nine screws that hold the console back to the console front 11 Connect the external power source A Plug...

Page 93: ...g strap Wire cutters WARNING Disconnect the power cord before beginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unpl...

Page 94: ...display board E Remove the cable from the wire ties at the junction and near the bottom of the upright F Using wire cutters cut the cable at its center near the junction and pull both ends out of the...

Page 95: ...e clip B Locate the line on the display cable described in step 6D and tie the cable with the wire tie near the bottom of the upright C Open the wire holder at the junction put the cable inside and cl...

Page 96: ...ll cover the upper and or lower display overlay They are removed and replaced the same on the Cybex Sport treadmill Tools Required Phillips head screwdriver ESD Electro Static Discharge grounding stra...

Page 97: ...play overlay in position within the indentation on the console front and firmly rub the display overlay so that it adheres to the console D Route the ribbon cables under the frame tubes and connect th...

Page 98: ...Color 26 PC 16497 End Cap Right Choose a Standard or Custom Color 27 HX 15678 Bushing Deck 5 16 18 40 lb max shear 185 max comp 28 EH 16809 Grommet 1 12 x 091 125 nylon 29 HX 14416 Clip Cable Retaine...

Page 99: ...87 HS 15757 Bolt Tap 1 4 28 x 1 0 H x HD PLTD 88 PC 16379 Cover Junction Outer Right Choose a Standard or Custom Color 89 PC 16380 Cover Junction Inner Right Choose a Standard or Custom Color 90 PC 1...

Page 100: ...9 Brush Kit Pair High Voltage 2 5 and 3 0hp Leeson Motor NS CK 18942 Handrail Extension Kit Left and Right Complete kit with instructions NS CK 19088 Handrail Extension Kit Left Only Complete kit with...

Page 101: ...114 127 Cybex Sport Treadmill Owner s and Service Manual Page 7 43...

Page 102: ...EV SWITCH SWITCH ZERO INTERNAL THERMAL ELEV NEUTRAL ELEV DWN ELEV UP CHASSIS GROUND ZERO SWITCH GND REF 0 N C 8 6 5 3 2 4 7 1 GND UP COM DWN ELV MOTOR 3A 15A 250V SB 220 240V 20A 250V SB 115V CN 16924...

Page 103: ......

Page 104: ...10 Trotter Drive Medway MA 02053 508 533 4300 FAX 508 533 5183 www cybexinternational com Techhelp cybexintl com techpubs cybexintl com...

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