Diff Assembly
Diff Assembly
Diff Assembly
Diff Assembly
Diff Assembly
1229 Qty 2
5/32 x 5/16 Bearing
1:1
4361 Qty 1
Diff Bolt Cover
-Parts for
Step#1
4362 Qty 1
Diff Spring
4358 Qty 2
Diff Ring
4365 Qty 1
Right Outdrive
-Parts for
Step#2
1:1
4361 Qty 1
Diff Bolt
1:1
4204 Qty 6
Thrust Balls
- Slide a 4205 Thrust Washer onto the Diff Bolt.
- Apply a thick layer of Black Grease to the Thrust
Washer, press (6) 4204 Thrust Balls into the Black
Grease.
- Slide the other Thrust Washer on the Diff Bolt and
insert it into the 4402 Left Outdrive.
- Press (1) 1229 Bearing into the Outdrive.
- Put (1) 4404 Diff Ring on the Outdrive, apply Diff Lube
as shown.
- Put (1) 4358 Diff Ring onto the 4364 Right Outdrive, apply
Diff Grease as shown.
- Install the 4362 Diff Spring and 4361 T-nut into the
Outdrive.
- Carefully slide the diff assembly together so the Diff Bolt
passes thru the entire assembly and threads into the T-nut.
-Screw the Diff Bolt into the T-nut until you feel the Diff
Spring fully compress. DO NOT OVERTIGHTEN!!!
- Back the Diff Bolt off EXACTLY 1/8 of a turn. Diff motion
should be smooth and the Outdrives will turn in opposite
directions.
- Press a small amount of Diff
Grease into each of the small holes
in the 4356 Diff Gear.
- Press (1) 1229 Bearing and the (12)
4357 Diff Balls into the Diff Gear.
STEP #1
STEP #2
4205 Qty 2
Thrust Washer
Transmission Casing
Transmission Casing
Transmission Casing
Transmission Casing
Transmission Casing
1230 Qty 2
3/8 x 5/8 Bearing
1226 Qty 4
3/16 x 3/8 Bearing
1:1
-Parts for
Step#1
&
Step#2
4368 Qty 1
Top Drive Shaft
1:1
4352 Qty 1
Transmission Halfs
1:1
4355 Qty1
Idler Pin
- Press the (2) 1230 Bearings
and (4) 1226 Bearings into
each 4352 Transmission Half.
- Slide 4370 Thin Washers
on each side of the 4368 Top
Drive Shaft as shown.
- Insert the Diff Assembly,
Top Drive Shaft, 4352 Pin,
and Idler Gear into the RIGHT
Trans Half. Diff Screw should
be on the RIGHT side!
STEP #1
STEP #2
- Press the 4406 Pin
into the Drive Shaft.
- Fasten 2225 Motor
Plate by tightening
the 5291 Screws
with 4352 Spacers.
4361
4361
4204
4205
4365
1229
4358
4365
4356
4357
1229
4358
4364
4362
4361
4364 Qty 1
Left Outdrive
4356 Qty 1
Diff Gear
4357 Qty 12
Diff Balls
4361 Qty 1
Diff T- Nut
4370 Qty 6
Thin Spacer
4368
1226
4370 X3
4370 X2
7047
4354
1230
1230
4352
RIGHT
4352
LEFT
5291
4406
4406 Qty 1
Top Shaft Roll Pin
Bag E
Bag E
Bag E
Bag E
Bag E
Bag F
Bag F
Bag F
Bag F
Bag F
CUSTOM-TIP!!!
CUSTOM-TIP!!!
CUSTOM-TIP!!!
CUSTOM-TIP!!!
CUSTOM-TIP!!!
-Using 400 Grit Sandpaper in a“Figure 8”
pattern, it is best to sand the surfaces
of both the 4358 Diff Ring and 4205
Thrust Washers. The textured
surface results in a smoother and
longer lasting diff.
BLACKGREASE
DIFF
LUBE
5263
4355
- Align the LEFT Trans Half over the gears.
Space the Trans Halves apart using (2)
1226 Shims per screw location.
4352
2225
- Diff Screw should be on the
RIGHT side of the Trans!
LEFT
RIGHT
4354 Qty1
Idler Gear
1:1
5263 Qty 4
4-40 x 3/8 FH Screw
2225 Qty 1
Motor Plate
4352 Qty 3
Motor Plate Spacer
5291 Qty 3
4-40 x 1 1/8 BH Screw
1:1
7047 Qty 8
Thin Shim
DIFF
LUBE