CustomWorks 0918 Manual Download Page 3

Front Suspension

Front Suspension

Front Suspension

Front Suspension

Front Suspension

4240

3332

5230

3258

3255

- Insert 4240 Inner Pin thru 3332 Susp Brace and thru the
first leg of 3253 Susp Arm. The 1255 Spacer will go
between the Susp Arm and the 3258 Susp Mount.
- Snap 5230 E-Clips to 4240 Susp Pin.
- Arms should pivot freely on the mounts.

1245               Qty 1
Front Shock Tower

1201                        Qty 1
Intimidator GSX Chassis

5253                 Qty 2
4-40 x 3/8 BH Screw

1:1

3255           Qty 2
Front Susp Arms

-Parts for
 Step#1

4240                 Qty 2
Front Inner Susp Pin

3258             Qty 2
Front Susp Mount

1:1

3332                       Qty 1
2.2” Front Susp Brace

-Parts for
 Step#2

1:1

5230   Qty 24
E-Clip

1:1

5263                 Qty 4
4-40 x 3/8 FH Screw

- Fasten the 1245 tower to the suspension assembly. THE
REMAINING HOLES WILL BE COMPLETED IN “Bag B”!
- Fasten the suspension assembly to the 1200 Chassis.
Right Assmebly in the middle set of holes, Left assembly
in the outer most holes.

Steering Components

Steering Components

Steering Components

Steering Components

Steering Components

-Parts for
 Step#1

-Parts for
 Step#2

3203  Qty 2 (Left Shown)
25 Deg Castor Block

7200                Qty 2
Front Axle

7209      Qty 4
Spacer

1:1

3202                Qty 2
Steering Block   L&R

7209             Qty 2
Ball Stud King Pin

1:1

1:1

5004     Qty 2
6-20 Set Screw

1:1

5225                       Qty 4
2” Titanium Turnbuckle

5235          Qty 6
Ball Cup

1:1

-Parts for
 Step#3

5230   Qty 24
E-Clip

1:1

4241                   Qty 2
Front Outer Susp Pin

1:1

1255      Qty 6
Spacer

- Make (2) of each turnbuckle shown below, total of 4 linkages.
- The linkages with ball cups on each end will be STEERING LINKS.
- The linkages with a pivot ball on one end will be CAMBER LINKS.

5235

5225

5235

STEP #1

STEP #1

STEP #2

Bag A

Bag A

Bag A

Bag A

Bag A

Bag B

Bag B

Bag B

Bag B

Bag B

1245

5253

5263

1200

3304     Qty 1
Steering Slide

3304      Qty 1
Steering Rack

5262                 Qty 2
4-40 x 1/4 FH Screw

8122     Qty 6
Ball Stud

1:1

5217     Qty 2
4-40 Lock Nut

-1255 Spacer goes between the Susp
 Arm and the 3258 Mount

1255      Qty 2
Spacer

5213        Qty 2
Ball End

5213          Qty 2
Pivot Ball

5235

5213

5225

5213
PIVOT BALL

- NOTE: Turnbuckle has RIGHT
and LEFT threads!

5257                 Qty 2
4-40 x 3/4 BH Screw

Screw Mounting
Locations for 3258
Suspension Mounts.

- Do NOT over-
tighten the screws
into the mount!

Summary of Contents for 0918

Page 1: ...red By Manufactured By Manufactured By Manufactured By Manufactured By 760 B Crosspoint Drive 760 B Crosspoint Drive 760 B Crosspoint Drive 760 B Crosspoint Drive 760 B Crosspoint Drive Denver NC 2803...

Page 2: ...t verastale set up Custom Works has found in testing on different types of tracks however there are various other suspension configurations available to you that you may find more suitable for your lo...

Page 3: ...ponents Steering Components Parts for Step 1 Parts for Step 2 3203 Qty 2 Left Shown 25 Deg Castor Block 7200 Qty 2 Front Axle 7209 Qty 4 Spacer 1 1 3202 Qty 2 Steering Block L R 7209 Qty 2 Ball Stud K...

Page 4: ...sp Arm 5253 Qty 2 4 40 x 3 8 BH Screw 1 1 3305 Qty 1 Tail Tank Tray Parts for Step 1 2222 Qty 2 1 3 Deg Toe Block 1284 Qty 2 Med Shock Ear 1 1 1273 Qty 1 Rear Bulkhead Parts for Step 2 1 1 5230 Qty 24...

Page 5: ...rew Align the holes as shown so that the 7211 CVD Pin can pass thru the Bone Axle and Coupling Pin should be evenly spaced in the DogBone Tighten the Set Screw by angling the Bone and Axle so the set...

Page 6: ...STEP 1 STEP 2 4205 Qty 2 Thrust Washer Transmission Casing Transmission Casing Transmission Casing Transmission Casing Transmission Casing 5273 Qty 5 4 40 x 3 8 SH Screw 1230 Qty 2 3 8 x 5 8 Bearing 1...

Page 7: ...Fir STEP 1 Slide the 4421 Brake Shoe onto the 4420 Brake Bracket with both crescent shape cut outs facing the same direction Install the Brake Bracket onto the transmis sion so that the Brake Disc is...

Page 8: ...ntil it is hand tight Oil should seep out of the bleed hole in the Threaded Cap 6 Then the shaft should push itself out to its full length slowly 7 If the shock does not push out this far there is not...

Page 9: ...1 5263 Qty 9 4 40 x 3 8 FH Screw 8122 Qty 2 Ball Stud 5240 Qty4 Servo Mount 5282 Qty 5 4 40 Set Screw 5246 Qty5 Collar 5246 Qty1 Swivel 5246 Qty1 Servo Horn 5204 Qty 1 2 56 Lock Nut 5228 Qty1 Brake R...

Page 10: ...e necessary to bend the Brake Cam upward to allow for proper clearance with the Sprint Cage as well Keep the servo positioned at idle as shown in Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Might be...

Page 11: ...4438 Qty 1 Flanged Bearing 4523 Qty 1 23T Pinion 4440 Qty 1 Clutch Bell 4431 Qty 2 Clutch Spring 4435 Qty 2 Clutch Shoe 4442 Qty 1 SG Nut 4437 Qty 1 Collet 5208 4438 4523 4440 4439 4431 4435 4442 4430...

Page 12: ...3 STEP 3 STEP 3 STEP 3 Place the wheel inside of the tire and work both beads of the tire into the channels on the outside edge of the wheel Peel back a portion of the tire from the wheel and apply an...

Page 13: ...nt Ride Height Lower Rear Ride Height Thread Shock Collar DOWN on Right Front Thread Shock Collar UP on Right Rear Increase Rear Toe Increase Castor Decrease Rear Toe Stagger or Decrease the differenc...

Page 14: ...increase front traction especially entering the turn Generally its safe to start the car with the ride heights even Rear Toe In Rear Toe In Rear Toe In Rear Toe In Rear Toe In Front edge of car tires...

Page 15: ...Wheelbase Front End Wheelbase is the distance between the front and rear axles Running the entire front end assembly in the forward position makes the wheelbase longer and therefore more stable on lon...

Page 16: ......

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