CUSTOM TRUCK LOAD KING 10000 Operation, Service & Parts Manual Download Page 1

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Manual P/N BDY

32344

OPERATION, SERVICE,

& PARTS MANUAL

for

10000 SERVICE CRANES

For service and maintenance, reach out to the call & information center at

or email

Summary of Contents for LOAD KING 10000

Page 1: ...anual P N BDY32344 OPERATION SERVICE PARTS MANUAL for 10000 SERVICE CRANES For service and maintenance reach out to the call information center at 833 CT1S 911 833 281 7911 or email CIC CUSTOMTRUCK CO...

Page 2: ...REVISION A 2...

Page 3: ...nd Operations 15 2 1 Safety 15 2 2 Responsibilities of Owners Users and Operators 17 2 3 Features of the Load King 10000 Crane 17 3 0 Service 20 3 1 Inspection 20 3 2 Maintenance 21 Turret Assembly 28...

Page 4: ......

Page 5: ...REVISION A 5 REVISION DATE DESCRIPTION LOCATION A 12 2019 INITIAL RELEASE REVISION CONTENT...

Page 6: ...Load King 7701 Independence Ave Kansas City MO 64125 Toll Free 605 356 3301...

Page 7: ...lue to another market with the Load King 10000 Service Crane About Custom Truck One Source Beginning in February of 2015 three family owned and operated companies Custom Truck Equipment Utility Fleet...

Page 8: ...hat will likely be fatal WARNING Warning is used to alert readers about the potential for serious injury or death or serious damage to equipment CAUTION Caution is used to alert readers about the pote...

Page 9: ...ons The crane is provided with remote control which utilizes a Canbus controller Maximum reach is 30 feet and boom elevation varies from 15 to 80 degrees Loads can be controlled at angles below level...

Page 10: ...REVISION A 10...

Page 11: ...REVISION A 11 1 2 Load Chart...

Page 12: ...REVISION A 12...

Page 13: ...REVISION A 13...

Page 14: ...worm technology provides increased gear strength and the drive is rated IP55 for dust and water incursion Boom Extend is provided by two double acting cylinders in a piggyback arrangement The first c...

Page 15: ...the correct load rating For the operator s protection there are warning labels and safety devices on the Load King Crane that are NOT to be tampered with or removed It is important for the operator to...

Page 16: ...in serious personal injury or death WARNING Never alter the Hydraulic Overload Protection HOP system Its function is to protect the crane from overload WARNING Never alter the Anti Two Block A2B Its...

Page 17: ...ols and proportional control of all functions are provided A pistol grip radio transmitter sends commands to the turret mounted receiver The transmitter is linked only to its receiver by transmitted i...

Page 18: ...y dropped should contact occur resulting in serious injury personal injury or death The A2B is active at all times until disengaged by releasing the A2B switch Adjust the A2B frame bracket to disengag...

Page 19: ...verload situations The pressure transducer located on the Lift cylinder sends a pressure signal to the controller module If the hy draulic pressure is above 3050 psi the HOP alarms the following funct...

Page 20: ...ormance See Section 3 2 for Maintenance Schedule 3 1 Inspection Inspect the unit daily if in daily if used or periodically if in occasional use Determine the inspection inter vals according to Ch 5 In...

Page 21: ...secure the boom tip with a 2500 freight strap to the rear of the 1st Stage Boom as shown below The booms can extend out or separate with the main pin removed Failure to do so could result in equipment...

Page 22: ...Lubricate the crane at the lube points shown in the diagram below Use High Pressure Grease such as Lubriplate Multi Lube A or Shell Gadus S2 CAUTION ALL grease zerks are to be topped off prior to firs...

Page 23: ...ING 1ST STG BOOM 2 8 MULTI LUBE A G4 EDTEND CYL ROD END 1 8 MULTI LUBE A G5 SLEW DRIVE BALL BEARINGS 2 150 MULTI LUBE A G6 LIFT CYL BASE END 1 8 MULTI LUBE A G7 LIFT CYL ROD END 1 8 MULTI LUBE A G8 LO...

Page 24: ...REVISION A 24...

Page 25: ...ING 1ST STG BOOM 2 8 MULTI LUBE A G4 EDTEND CYL ROD END 1 8 MULTI LUBE A G5 SLEW DRIVE BALL BEARINGS 2 150 MULTI LUBE A G6 LIFT CYL BASE END 1 8 MULTI LUBE A G7 LIFT CYL ROD END 1 8 MULTI LUBE A G8 LO...

Page 26: ...REVISION A 26...

Page 27: ...ING 1ST STG BOOM 2 8 MULTI LUBE A G4 EDTEND CYL ROD END 1 8 MULTI LUBE A G5 SLEW DRIVE BALL BEARINGS 2 150 MULTI LUBE A G6 LIFT CYL BASE END 1 8 MULTI LUBE A G7 LIFT CYL ROD END 1 8 MULTI LUBE A G8 LO...

Page 28: ...LY TORQUE 159 FT LBS AT ANNUAL INSPECTION REMOVE THE CRANE MOUNTING BOLTS TO THE BODY AND CHECK THE TORQUE OF THE LOWER SLEW DRIVE BOLTS REPLACE ANY BOLTS FOUND TO NOT STILL BE AT PROPER TORQUE WITH N...

Page 29: ...T LK10000 1 8 BDY00101 BASE PLATE SLEW DRIVE 1 9 HCS 04 20 08 YZGR8 HEX CAP SCREW 1 4 20 X 1 YZ GR8 1 10 LWSHR 08 YZGR8 LOCK WASHER 1 2 DIA YZ GR8 6 11 HCS 08 13 08 YZGR8 HEX CAP SCREW 1 2 13 X 1 YLW...

Page 30: ...REVISION A 30 TURRET ASSEMBLY Cont...

Page 31: ...K WASHER 1 2 DIA YZ GR8 4 3 HNUT 08 13 YZGR8 HEX NUT 1 2 13 YZ GR8 4 4 FWSHR 08 YZGR8 FLAT WASHER 1 2 DIA YZ GR8 4 5 HCS 08 13 20 YZGR8 HEX CAP SCREW 1 2 13 X 1 1 2 YZ GR8 4 6 9005 04 04 PORT ADAPTER...

Page 32: ...REVISION A 32 TURRET ASSEMBLY Cont...

Page 33: ...6 BDY00152 VALVE COVER ASSY 1 7 FWSHR 06 SS FLAT WASHER 3 8 SS 12 8 NNUT 06 16 SS 3 8 16 NYLOCK NUT SS 4 9 6600 12 12 12 TEE 12 MJ X 12 FJ SWVL 1 10 6500 10 10 SWVL ADAPTER 10MJ X 10 M ORING 1 11 641...

Page 34: ...REVISION A 34 TURRET ASSEMBLY Cont...

Page 35: ...A 1 4 BDY200018 121 O Ring 3 32 DIA X 1 049 ID X 1 255 OD 1 5 NNUT 04 20 YZGR8 1 4 20 NYLOCK NUT YZ GR8 3 6 FWSHR 06 SS FLAT WASHER 3 8 YLW SS 4 7 FWSHR 04 YZGR8 1 4 DIA FLAT WASHER YZ GR8 4 8 6500 12...

Page 36: ...REVISION A 36 WINCH...

Page 37: ...0 UNI6875 2 10 BDY32220 DRUM A60 62 1 11 BDY32221 O RING 2 164 70 SHORE 2 12 BDY32175 HEX SOCKET COUNTERSUNK HEAD CAP SCREW M10X25 10 9 2 13 BDY32173 HEX SOCKET HEAD CAP SCREW M10X25 12 9 UNI 5931 4 1...

Page 38: ...REVISION A 38 WINCH Cont...

Page 39: ...ASL 1 24 BDY32234 BALL BEARING 6012 TYPE B 1 25 BDY32235 HOLE SNAP RING 95 1 26 BDY32236 BASEMENT 1 27 BDY32237 BASEPLATE A55 EZ5 2 30 BDY32238 FLANGE PROFILE 1 31 BDY32239 BRAKE GROUP X WINCH A60 SE1...

Page 40: ...REVISION A 40 TURRET ASSEMBLY Cont...

Page 41: ...Y20019 SAFETY LIMIT SWITCH 2 2 BDY00149 01 ROTATION STOP PLATE 1 3 HCS 06 16 SS 3 8 16 X 3 1 2 HEX CAP SCREW SS 2 4 FWSHR 06 SS FLAT WASHER 3 8 SS 2 5 NNUT 10 11 YZGR8 NYLOCK NUT 5 8 11 YZ GR8 2 6 16M...

Page 42: ...REVISION A 42 WINCH BRAKE...

Page 43: ...10 BDY32253 O RING 2 123 PARKER N674 70 1 11 BDY32254 SHIMMING PAD S15 30X7 1 12 BDY32255 HOLE SNAP RING 30 1 13 BDY32256 BRAKE BODY S15 1 14 BDY32257 ANTIEXTRUSION PARBAK 8 159 1 15 BDY32258 O RING...

Page 44: ...REVISION A 44 VALVE COVER...

Page 45: ...REVISION A 45 VALVE COVER Cont ITEM NO PART NUMBER DESCRIPTION QTY 1 BDY00152 20 VALVE COVER LFT ASSY 1 2 BDY00152 10 VALVE COVER RT ASSY 1 3 BDY00152 30 BACK COVER 1...

Page 46: ...REVISION A 46 CONTROL VALVE...

Page 47: ...LVE 4 2 BDY20061 12V COIL REF 3 BDY32111 RELIEF VALVE 2400 PSI 1 4 BDY20055 RELIEF VALVE 3000 PSI 1 5 BDY20054 FLOW CONTROL VALVE 1 6 BDY32112 PILOT OP THROTTLE VALVE 1 7 BDY20060 12V COIL REF 8 BDY20...

Page 48: ...REVISION A 48 BOOM ASSEMBLY 10022 GLUE IN WITH LOCTITE 680...

Page 49: ...ANGLE KIT 1 3 BDY00143 02 PIN 1 25 DIA X 1 13 LG 2 4 BDY00143 01 PIN 1 25 DIA X 1 156 LG 2 5 BDY00142 01 GARMAX GM3438 032 2 00 ID X 2 25 OD X 2 00 LG 2 6 BDY00307 EXTENSION CYLINDER LK10022 1 7 BDY0...

Page 50: ...REVISION A 50 BOOM ASSEMBLY 10026 GLUE IN WITH LOCTITE 680...

Page 51: ...ANGLE KIT 1 3 BDY00143 02 PIN 1 25 DIA X 1 13 LG 2 4 BDY00143 01 PIN 1 25 DIA X 1 156 LG 2 5 BDY00142 01 GARMAX GM3438 032 2 00 ID X 2 25 OD X 2 00 LG 2 6 BDY00398 EXTENSION CYLINDER LK10026 1 7 BDY0...

Page 52: ...REVISION A 52 BOOM ASSEMBLY 10030 GLUE IN WITH LOCTITE 680...

Page 53: ...ANGLE KIT 1 3 BDY00143 02 PIN 1 25 DIA X 1 13 LG 2 4 BDY00143 01 PIN 1 25 DIA X 1 156 LG 2 5 BDY00142 01 GARMAX GM3438 032 2 00 ID X 2 25 OD X 2 00 LG 2 6 BDY00107 EXTENSION CYLINDER LK10030 1 7 BDY0...

Page 54: ...REVISION A 54 BOOM ASSEMBLY Cont...

Page 55: ...REVISION A 55 BOOM ASSEMBLY Cont ITEM NO PART NUMBER DESCRIPTION QTY 1 BDY00048 06 RUB PAD 2 44 x 3 44 x 0 38 2 2 BDY00048 05 RUB PAD 1 94 x 2 94 x 0 38 2...

Page 56: ...REVISION A 56 BOOM ASSEMBLY Cont...

Page 57: ...2 ROLLER ROPE GUIDE 2 7 NNUT 06 16 YZGR8 3 8 16 NYLOCK NUT GR8 YLW ZN 4 8 BDY00145 02 ROLLER ROPE GUIDE 2 9 BDY32128 ROPE GUIDE BRACKET 2ND STG 2 10 BDY20050 ROUTING RING 1 4 20 1 1 4 EYE DIA 3 11 BDY...

Page 58: ...REVISION A 58 BOOM ASSEMBLY Cont...

Page 59: ...IGHTING STANDOFF 1 2 BDY20001 08 SLEEVE BEARING 1 2 ID 3 4 OD 3 8 W 1 3 BDY00147 02 LIGHT MTG ARM 1 4 FWSHR 08 YZGR8 FLAT WASHER 1 2 DIA YZ GR8 1 5 1003571 NYLOCK NUT 1 2 13 GR 5 ZN 1 6 BDY20123 WORK...

Page 60: ...REVISION A 60 BOOM ASSEMBLY Cont...

Page 61: ...SCRIPTION QTY 1 1001350 ZERK GREASE FITTING STRAIGHT STEEL 1 8 NPT 2 2 BDY00131 01 SHAFT WLDMT 2 X 3 2 3 BDY00127 SHEAVE ASSEMBLY 7 16 ROPE DIA 8 7 OD 1 1 2 WD 2 4 BDY00144 ANTI TWO BLOCK WLDMT 1 5 BD...

Page 62: ...REVISION A 62 EXTENSION CYLINDER...

Page 63: ...QTY 1 1027506 WELDMENT UPPER ROLLER 1 2 BDY00382 WHEEL EXTEND CYLINDER 2 3 1027502 WELDMENT LOWER ROLLER 1 4 1027499 WEAR PAD SADDLE 1 5 BDY00107 05 CYLINDER PIN 1 6 BDY20002 18 HAIR PIN 1 1 8 1 1 2...

Page 64: ...REVISION A 64 SNATCH BLOCK...

Page 65: ...8 7 OD 1 1 2 WD 1 3 BDY00238 01 MOD CLEVIS PIN 1 50 DIA X 3 LG 1 4 BDY20002 18 HAIR PIN 1 1 8 1 1 2 DIA X 1 4 WIRE DIA 1 5 HCS 06 16 32 YZGR8 3 8 16 X 4 HEX CAP SCREW YLW ZN GR8 2 6 BDY32117 CLEVIS P...

Page 66: ...REVISION A 66 LOAD KING 10000 SERVICE CRANE LABELS...

Page 67: ...REVISION A 67...

Page 68: ...REVISION A 68...

Page 69: ...REVISION A 69...

Page 70: ...n subjected to misuse misapplication overloading neglect including but not limited to use of unauthorized parts or attachments adjustments or repair Engines motor tires wheels suspensions axles etc an...

Page 71: ...Y DATA RECORD Record this information at the time that warranty registration form is completed and returned to Load King Date Service Crane Warranty Form Submission Date of Delivery Model Number S N D...

Page 72: ...REVISION A 72...

Page 73: ...REVISION A 73...

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