Custom Equipment Hy-Brid Lifts HB 1030CE Maintenance & Troubleshooting Manual Download Page 2

If there is a question about application 

and/or operation, contact:

Custom Equipment, LLC

2647 Hwy 175

Richfield, WI 53076

U.S.A.

P: +1-262-644-1300

F: +1-262-644-1320

www.hybridlifts.com

NOTES

MAINTENANCE & TROUBLESHOOTING
HB-1030CE/HB-1430CE

SUPO-714

REV C

2

FOREWORD

Original instructions written in English

The purpose of this Maintenance Manual is to provide qualifi ed service personnel with information for servicing and 
maintaining Hy-Brid Lifts.  All information in this manual must be read and understood before any attempt is made 
to service this machine.  

The operation and safety manual is considered a part of the work platform and contains instructions and operating 
procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift.  Users must read and 
understand all information in the Safety and Operations Manual before operation.

THE OPERATION AND SAFETY MANUAL MUST 

BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE.

• 

The user/operator should not accept operating responsibility until the manual has been read and understood as 
well as having operated the lift under supervision of an experienced and qualifi ed operator.

• 

Because the manufacturer has no direct control over machine application and operation, proper safety 
practices are the responsibility of the user and all operating personnel.

ANY MODIFICATION ON THIS MACHINE WITH

OUT THE EXPRESS WRITTEN CONSENT OF THE MANUFACTURER IS PROHIBITED.

DANGER

WARNING

MAINTENANCE & TROUBLESHOOTING
HB-1030CE/HB-1430CE

SUPO-714

REV C

3

Summary of Contents for Hy-Brid Lifts HB 1030CE

Page 1: ...MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 714 REV C HB 1030CE HB 1430CE SERIES III BY CUSTOM EQUIPMENT LLC...

Page 2: ...and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation...

Page 3: ...RENCES 16 4 1 HYDRAULIC SCHEMATIC HS HBCE 16 4 2 ELECTRICAL SCHEMATIC WS 112 20 301 51 18 4 3 CONTROL BOARD DIAGNOSTIC 20 SECTION 5 WIRING DIAGRAMS 22 5 1 WIRING DIAGRAM PART NO WD 112 20 301 51 22 5...

Page 4: ...think might be unsafe stop the platform and request further information from quali ed sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSO...

Page 5: ...tery EXAMPLE A battery that is 100 charged at 80 F 27 C drops to 65 at 32 F 0 C At 0 F 18 C this battery will drop to 40 efficiency NEVER ADD ACID TO BATTERY Battery Maintenance WET CELL BATTERIES The...

Page 6: ...E HB 1430CE SUPO 714 REV C 10 2 3 LUBRICATION Item Speci cation Frequency of Lubrication Wheels Te on Spray Quarterly Optional 2 4 COMPONENTS REQUIRING ADJUSTMENT Under normal use no components should...

Page 7: ...tform Controls Check all switches and push buttons for proper operation Emergency Stop Stops all movement For Actuator Steered models Enable Switch Does not elevate unless enable is pressed For Counte...

Page 8: ...d models Tie rods secure All Functions Srive Elevate Steer Operational see Pre Start Inspection for details Wheels Pothole guards deploy when platform elevated Snap Rings Secure Emergency Stop Breaks...

Page 9: ...HNICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC HS HBCE MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 16 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO...

Page 10: ...0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 7 6 12 12 6 0 5 5 5 5 12 5 9 1 3ODWIRUP WO 6HOHFW DVH WO 6HOHFW DVH LIW 6LJQDO DVH RZHU 6LJQDO UDNH 2XWSXW 6 9 6 9 6 LS...

Page 11: ...roblem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B stud the...

Page 12: ...3 7 MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 22 SECTION 5 WIRING DIAGRAMS 0 526 7 5 0 5 9 5 0 526 7 5 9 0 77 5 77 5 5 12 1 3 0 7 6 7 6 1 0 5 21 36 36 1 6 1625 1 6 1625 2 5 0 360...

Page 13: ...51 MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 24 SECTION 5 WIRING DIAGRAMS 7 5 12 12 6 7 7 5 5 5 5 5 2 1 2 WR WR 6 6 WR 68 72 78 725 5 7 67 5 0 7 6 7 7 67 5 0 7 6 7 WR WR WR WR WR...

Page 14: ...E SUPO 714 REV C 26 SECTION 5 WIRING DIAGRAMS 7 5 7 1 7 5277 7 5277 5 9 0 1 211 7 21 2 67 211 7 21 2 67 3 7 211 725 5217 9 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 835 7 6 2 127 6 5 1 7 7 21 7 7...

Page 15: ...blem Yes Reference Revision A Are all power supply connections and switches functioning properly isually inspect wire harness from lower controls to upper Is there damage y switch on Reset E Stop butt...

Page 16: ...ting If a part has been identified as needing replacement see the Parts View To identify part number to order If any wiring or components have been altered from the original manufacture problems may n...

Page 17: ...nections at actuator Pull test connections if failure crimp on new connector s Consider mode limit switch wiring or switch failure red and or black wires Continuity test on switch voltage test on red...

Page 18: ...ilable Yes Replace Pump Assembly Does pump operate Try replacing up valve No Is there a different problem something is leaking unusually noisy etc Replace pump assembly May be worn or defective Troubl...

Page 19: ...cylinder or damaged seal in cylinder Run unit up and then check for oil flow out of return line Bad cylinder seal if oil is flowing from return line Yes Faulty check valve in pump Listen carefully ne...

Page 20: ...430CE SUPO 714 REV C 38 Description Part Number Notes ALARM CONTINUOUS ELEC 635 4 BOARD DRIVE LIFT CTL HB MID 112 21 311 51 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515...

Page 21: ...s or parts components or assemblies thereof that are replaced under this Limited Warranty shall become the property of the Company The Company reserves the right to review Buyer s maintenance and oper...

Page 22: ...NOTES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 42 NOTES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 43...

Page 23: ...647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines...

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