Custom Equipment Hy-Brid Lifts HB 1030CE Maintenance & Troubleshooting Manual Download Page 16

SECTION 6 | TROUBLESHOOTING FLOWCHARTS

6.2 | DRIVE CIRCUIT

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See also

Wiring Diagram

or

Schematic

Reference Revision A

Does the machine

drive?

Is either or two brakes

manually released?

Is either of two brake

switches damaged or

disconnected?

Is drive unit d

Yes

No

Yes

No

Yes

Driving slowly?

Are batteries fully charged?

Drives slow when

lowered?

Drives fast when elevated?

Does not drive when

elevated?

Is angle sensor damaged?

Yes

Are brakes hot?

Yes

Drives intermittently?

Check

connections at

both pump and

board. See wiring

diagrams.

Yes, but not properly

Is machine tilted?

Is there a trouble

code flashing?

Yes

Refer to

Diagnostic

Light Codes in

Maintenance

Manual

Flip brake handle(s)

at rear of machine

to engage brakes.

Replace brake switch.

Note that brake limit

switch tabs are delicate.

Use caution not

to break off.

R

dri

Charge

batteries

No

Check brake
connections.

Replace brake

if damaged.

Yes

Check wiri

Lower platform

and move to

a flat surface.

MAINTENANCE & TROUBLESHOOTING
HB-1030CE/HB-1430CE

SUPO-714

REV C

30

SECTION 6 | TROUBLESHOOTING FLOWCHARTS

Troubleshooting Flowcharts--General Notes:

Inspect parts for visible damage as they are encountered.
After each step, check if problem has been indentified and/or resolved.

If so, make the recommended fix or see a referenced document.
If not, continue troubleshooting.

If a part has been identified as needing replacement, see the

Parts View

To identify part number to order.

If any wiring or components have been altered from the original
manufacture, problems may not be identifiable.

WARNING

Any modification on this machine without

the express consent of the manufacturer

is prohibited.

WARNING

Failure to comply with safety precautions

may result in damage, injury, or death.

Refer to Maintenance Manual for

complete warnings

Reference Revision A

damaged?

s

Are all connections to

drive joystick and drive

control board secure?

No

Is there moisture or

corrosion in any

connections?

No

Yes

Yes

Contact Hy-brid Lifts for further

troubleshooting.

Consider brake damage, broken joystick

handle (drive enable), bad hour meter, loose

connections in lower and upper control, and

control board failure.

Still no drive?

Contact CEI for further troubleshooting.

Consider board failure, pothole interlock limit switch

failure

Contact Hy-Brid Lifts for further troubleshooting.

Consider board failure or incorrect wiring.

Contact Hy-Brid Lifts for further troubleshooting.

Consider board failure

No

Is a drive motor

damaged?

No

Replace

ive unit

Reconnect

Allow to dry for 24 hours and

try again. Board probably will

need replacement. Apply

dielectric grease to connectors

at main wire harness.

Replace

drive motor.

Check for proper

connection to sensor.

Replace sensor.

ing connections in drive components.

See

Electrical Schematic

MAINTENANCE & TROUBLESHOOTING
HB-1030CE/HB-1430CE

SUPO-714

REV C

31

Summary of Contents for Hy-Brid Lifts HB 1030CE

Page 1: ...MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 714 REV C HB 1030CE HB 1430CE SERIES III BY CUSTOM EQUIPMENT LLC...

Page 2: ...and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation...

Page 3: ...RENCES 16 4 1 HYDRAULIC SCHEMATIC HS HBCE 16 4 2 ELECTRICAL SCHEMATIC WS 112 20 301 51 18 4 3 CONTROL BOARD DIAGNOSTIC 20 SECTION 5 WIRING DIAGRAMS 22 5 1 WIRING DIAGRAM PART NO WD 112 20 301 51 22 5...

Page 4: ...think might be unsafe stop the platform and request further information from quali ed sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSO...

Page 5: ...tery EXAMPLE A battery that is 100 charged at 80 F 27 C drops to 65 at 32 F 0 C At 0 F 18 C this battery will drop to 40 efficiency NEVER ADD ACID TO BATTERY Battery Maintenance WET CELL BATTERIES The...

Page 6: ...E HB 1430CE SUPO 714 REV C 10 2 3 LUBRICATION Item Speci cation Frequency of Lubrication Wheels Te on Spray Quarterly Optional 2 4 COMPONENTS REQUIRING ADJUSTMENT Under normal use no components should...

Page 7: ...tform Controls Check all switches and push buttons for proper operation Emergency Stop Stops all movement For Actuator Steered models Enable Switch Does not elevate unless enable is pressed For Counte...

Page 8: ...d models Tie rods secure All Functions Srive Elevate Steer Operational see Pre Start Inspection for details Wheels Pothole guards deploy when platform elevated Snap Rings Secure Emergency Stop Breaks...

Page 9: ...HNICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC HS HBCE MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 16 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO...

Page 10: ...0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 7 6 12 12 6 0 5 5 5 5 12 5 9 1 3ODWIRUP WO 6HOHFW DVH WO 6HOHFW DVH LIW 6LJQDO DVH RZHU 6LJQDO UDNH 2XWSXW 6 9 6 9 6 LS...

Page 11: ...roblem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B stud the...

Page 12: ...3 7 MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 22 SECTION 5 WIRING DIAGRAMS 0 526 7 5 0 5 9 5 0 526 7 5 9 0 77 5 77 5 5 12 1 3 0 7 6 7 6 1 0 5 21 36 36 1 6 1625 1 6 1625 2 5 0 360...

Page 13: ...51 MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 24 SECTION 5 WIRING DIAGRAMS 7 5 12 12 6 7 7 5 5 5 5 5 2 1 2 WR WR 6 6 WR 68 72 78 725 5 7 67 5 0 7 6 7 7 67 5 0 7 6 7 WR WR WR WR WR...

Page 14: ...E SUPO 714 REV C 26 SECTION 5 WIRING DIAGRAMS 7 5 7 1 7 5277 7 5277 5 9 0 1 211 7 21 2 67 211 7 21 2 67 3 7 211 725 5217 9 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 835 7 6 2 127 6 5 1 7 7 21 7 7...

Page 15: ...blem Yes Reference Revision A Are all power supply connections and switches functioning properly isually inspect wire harness from lower controls to upper Is there damage y switch on Reset E Stop butt...

Page 16: ...ting If a part has been identified as needing replacement see the Parts View To identify part number to order If any wiring or components have been altered from the original manufacture problems may n...

Page 17: ...nections at actuator Pull test connections if failure crimp on new connector s Consider mode limit switch wiring or switch failure red and or black wires Continuity test on switch voltage test on red...

Page 18: ...ilable Yes Replace Pump Assembly Does pump operate Try replacing up valve No Is there a different problem something is leaking unusually noisy etc Replace pump assembly May be worn or defective Troubl...

Page 19: ...cylinder or damaged seal in cylinder Run unit up and then check for oil flow out of return line Bad cylinder seal if oil is flowing from return line Yes Faulty check valve in pump Listen carefully ne...

Page 20: ...430CE SUPO 714 REV C 38 Description Part Number Notes ALARM CONTINUOUS ELEC 635 4 BOARD DRIVE LIFT CTL HB MID 112 21 311 51 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515...

Page 21: ...s or parts components or assemblies thereof that are replaced under this Limited Warranty shall become the property of the Company The Company reserves the right to review Buyer s maintenance and oper...

Page 22: ...NOTES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 42 NOTES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 43...

Page 23: ...647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines...

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