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Prestart

Inspection

WARNING 

THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVERY SIX TO 

EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. 

MODEL

HB

Ǧ

P830

SERIAL

NUMBER

______________

1. 

Keep inspection records up-to-date. 

2. 

Record and report all discrepancies to your supervisor. 

3. 

A dirty machine cannot be properly inspected. 

Y-Yes/Acceptable     N-No/Unacceptable     R-Repaired 

Description

Y N R 

Visual

Inspections

Check

that

there

are

no

damaged,

dented,

or

bent

structural

members.

 

 

 

There

are

no

loose

or

missing

parts.

 

 

 

Check

that

warning

and

instructional

labels

are

legible

and

secure.

Ensure

that

load

capacity

is

clearly

marked.

 

 

 

Check

the

platform

rails

and

safety

gate

for

damage.

 

 

 

Platform

and

base

controls

are

not

missing,

damaged,

or

disconnected.

 

 

 

Electrical

cables

and

wires

are

not

torn,

frayed,

or

disconnected.

 

 

 

Hydraulic

hoses

are

not

torn

or

loose,

and

there

are

no

leaks.

Check

that

hoses

and

the

cables

have

no

worn

areas

or

chafing.

 

 

 

Check

the

hydraulic

fluid

level

with

the

platform

fully

lowered.

 

 

 

Check

the

tires

for

damage.

 

 

 

Check

that

all

snap

rings

are

secure

in

grooves

on

pivot

pins.

 

 

 

Functional

Tests

Gate

closes

automatically

and

latches

(alignment

can

be

adjusted

with

screw

on

toe

board

or

railing

if

necessary).

 

 

 

Platform

Controls:

Check

all

switches

and

push

buttons

for

proper

operation.

Emergency

Stop

(Stops

all

movement)

Up/Down

Controls

(Elevates,

Lowers,

Enable

button

must

be

pressed)

 

 

 

Base

Controls:

Check

all

switches

and

push

buttons

for

proper

operation.

Emergency

Stop

(Stops

all

movement)

Key

Switch

(Selects

Platform

Control,

Ground

Control,

or

Off)

Up/Down

Rocker

Switch

(Elevates,

Lowers)

 

 

 

Wheels:

Front

and

rear

wheels

rotate

freely.

 

 

 

Brakes

engage

and

hold

when

platform

elevated.

 

 

 

̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴

Part #SUPO-615 
REV H

Page 10 of 30



Frequent

Inspection

Checklist

WARNING

AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER'S 

REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 

3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST

.

MODEL

NUMBER

HB

Ǧ

P830

SERIAL

NUMBER

______________

x

Check

each

item

listed

below.

x

Use

proper

operating,

service,

and

maintenance

manual

for

specific

information

and

settings

x

If

an

item

is

found

to

be

unacceptable

make

the

necessary

repairs

and

check

the

“repaired”

box.

x

When

all

items

are

“acceptable”,

the

unit

is

ready

for

service.


Description 

Y N R 

Visual

Inspections

Perform

all

checks

on

the

Pre

Ͳ

Start

Inspection

Checklist.

Inspect

the

condition

of

hydraulic

fluid

in

reservoir.

Oil

should

have

a

clear

amber

color.

Inspect

the

entire

machine

for

signs

of

damage,

broken

welds,

loose

bolts,

or

improper

repairs.

(Check

for

corrosion,

cracking,

abrasion,

etc.)

Check

that

all

snap

rings

are

secure

in

grooves

on

pivot

pins.

Check

if

tires

are

leaning

in

or

out.

Verify

that

bubble

level

is

in

place.

Verify

that

maintenance

and

inspection

records

are

up

to

date.

Functional

Tests

Perform

all

checks

on

the

Pre

Ͳ

Start

Inspection

Checklist.

Functions

operate

smoothly.

Functions

operate

over

full

range

of

motion.

Emergency

Lowering—Manual

override

functions

properly.

Ground

Controls

override

platform

controls.

Check

that

the

platform

does

not

drift

down

with

a

full

load.

Wheels

lubricated

if

needed.

Comments:



DATE

_______________

INSPECTED

BY

_______________________________

Part #SUPO-615 
REV H

Page 11 of 30

Summary of Contents for HB-P830

Page 1: ...T MA TROU H Aeri AINTE AN UBLES MANU Hy Bri Mo HB P Push A ial Work NANC ND HOOT UAL id Lifts del P830 Around k Platfor CE TING s rm...

Page 2: ...Checklist 11 Pre Delivery Annual Inspection Checklist 12 Technical References 13 Hydraulic Schematic 13 Electrical Schematic 14 Wiring Diagrams 16 Wiring Diagram 16 Lower Controls Wiring Diagram 18 Up...

Page 3: ...dicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING FAILURE TO FOLLOW THIS WARNING MAY CAUSE DEATH OR PERSONAL INJURY WARNING indicates a pote...

Page 4: ...ter level should be checked monthly Do not overfill When the cells are too full fluid will seep out when charging The solution is at its proper strength when the battery is manufactured Use distilled...

Page 5: ...ved by the manufacturer recorded and include machine inspection and testing Never attach pipe racks material lifting devices or make any other alteration that is not part of the intended design of the...

Page 6: ...tch Selects Platform Control Ground Control or Off Up Down Rocker Switch Elevates Lowers Wheels Front and rear wheels rotate freely Brakes engage and hold when platform elevated Part SUPO 615 REV H Pa...

Page 7: ...ty Battery Hold Downs Secure Wiring Batteries Fully Charged Switches secure Counterweights secured Contactor s secure Wheels Grease Casters Tight on terminals No loose wiring Wheels Bolts Nuts Tight F...

Page 8: ...Part SUPO 615 REV H Page 14 of 30 Part SUPO 615 REV H Page 15 of 30...

Page 9: ...Part SUPO 615 REV H Page 16 of 30 Part SUPO 615 REV H Page 17 of 30...

Page 10: ...Part SUPO 615 REV H Page 18 of 30 Part SUPO 615 REV H Page 19 of 30...

Page 11: ...Part SUPO 615 REV H Page 20 of 30 This page intentionally left blank Part SUPO 615 REV H Page 21 of 30...

Page 12: ...ter Charge battery Replace battery Or Replace charger Load test battery individually disconnected from machine Place volt meter across battery terminals where charger is connected If voltage rises on...

Page 13: ...Is platform overloaded Check base limit switch Remove overload Lower to stowed position before continuing use Part SUPO 615 REV H Page 24 of 30 Is down valve stuck open low ered fill 1 below oir Flus...

Page 14: ...ing Safety and Control Decals Refer to Operator s Manual for decal part numbers and locations Part SUPO 615 REV H Page 26 of 30 Main Power Safety Circuit Item Part Description 1 NA B Power Connection...

Page 15: ...Hydraulic Hose 12 HYDR 007 2F Down Valve Coil 13 LAS M115 E Down Valve Actuator 14 HARD 650 1 16 Shaft Collar 15 1002100353 Hydraulic Cylinder 16 HARD 644 Emergency Down Cable Not Pictured HARD 022 R...

Page 16: ...onsibility for alterations or modifications to the unit or damages caused by any natural disasters such as fire flood wind and lightning THE PREVIOUS WARRANTY STATEMENT IS IN LIEU OF ALL OTHER WARRANT...

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