Page D-5
Repair and Service Manual
B
B
BODY
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Instrument Panel Replacement
Tool List
Qty.
Electric/air Drill ............................................................ 1
Drill Bit, 7/32"............................................................... 1
Wrench, 5/16".............................................................. 1
Phillips Screwdriver ..................................................... 1
Rivet Gun .................................................................... 1
The instrument panel may be removed without removing the
cowl or may be removed as part of the cowl.
To prevent the possibility of injury due to lack
of vehicle information, the correct safety label
must be on the instrument panel at all times.
When installing a replacement instrument panel, a new
safety label (2)
MUST
be ordered and placed on the
new instrument panel. When ordering a replacement
instrument panel, provide vehicle serial number to the
Service Parts Representative who will provide the cor-
rect part number for the safety label.
Using an insulated wrench, disconnect the battery
cable at the negative (-) battery terminal.
Pull the front of the floor mat (4) up to expose the rivets
(13) that secure the instrument panel (1) to the floor.
Drill out the rivets attaching the bottom of the instru-
ment panel to the floor and across the top of the instru-
ment panel attaching it to the cowl (12) (Ref. Fig. 2).
Remove the four ratchet fasteners (3) located within the
instrument panel storage compartments
.
The instrument panel may now be pulled away from the
cowl.
Remove the drive rivets securing the key switch plate
(10) to the instrument panel. Rotate the key switch
plate and push it through the instrument panel opening,
freeing the panel for removal.
Reassembly is the reverse order of disassembly and
will require new drive rivets.
Cowl Replacement
Tool List
Qty.
Electric/air Drill ........................................................... 1
Drill Bit, 7/32"............................................................... 1
Wrench, 5/16".............................................................. 1
Tool List
Qty.
Phillips Screwdriver ..................................................... 1
Rivet Gun .................................................................... 1
Duct Tape .................................................................... 1
Allen Key, 3/16" ........................................................... 1
Drill out the rivets (13) across the top of instrument
panel (1) attaching it to the cowl (12) (Ref. Fig. 2) and
(Ref. Fig. 3).
Drill out the rivets (15) securing the sides of the cowl to
the frame.
Reassembly is the reverse order of disassembly and
will require new rivets.
Front Fascia Replacement
Tool List
Qty.
Wrench, 7/16".............................................................. 1
Pry Bar ........................................................................ 1
The front fascia (139) need not be removed to replace
any other body components (Ref. Fig. 2).
If the front fascia is damaged, remove hardware (141)
securing the front shield to the frame.
Remove the two rivets (143) securing the front shield to
the brackets (144).
If a bracket is damaged, remove screw (145) securing it
to the frame after removing the front shield.
Install replacement shield in reverse order of
disassembly.
Rocker Panel Replacement
Tool List
Qty.
Phillips Screwdriver ..................................................... 1
Wrench, 7/16".............................................................. 1
Electric/air Drill ............................................................ 1
Drill Bit, 7/32"............................................................... 1
Rivet Gun .................................................................... 1
Remove the rocker panel (67) by removing the hard-
ware (70) securing them to the frame (Ref. Fig. 3). As
the rocker panel is removed, be sure to locate the three
spacers (73) under each sill plate for reuse when sill
plates are reinstalled.
To remove rocker panel end, remove rivet (75) and
unsnap rocker panel end from the vehicle frame. To
remove the other end remove the hardware (68). (Ref.
Fig. 2) and (Ref. Fig. 3).
Replace the rocker panel end in reverse order of disas-
sembly.
NOTICE
