Cushman 626823 Owner'S Manual Download | Manualshive

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MAINTENANCE

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

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5

AIR INTAKE AND COOLING FINS ...................................................................................................................................5-16

REAR AXLE ......................................................................................................................................................................5-17

Checking the Lubricant Level .................................................................................................................................................................... 5-17

LUBRICATION ..................................................................................................................................................................5-17

SPARK PLUGS .................................................................................................................................................................5-17

PROLONGED STORAGE..................................................................................................................................................5-18

HARDWARE ......................................................................................................................................................................5-19

CAPACITIES AND REPLACEMENT PARTS ....................................................................................................................5-19

PERIODIC SERVICE SCHEDULE .....................................................................................................................................5-20

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Summary of Contents for 626823

Page 1: ...626823 Owner s Guide ISSUED FEBRUARY 2012 REVISED NOV 2015 GASOLINE POWERED VEHICLE...

Page 2: ...ces in controls will be illustrated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in...

Page 3: ...serves the right to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold or leased previously The information contained in th...

Page 4: ...anufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A ful...

Page 5: ...thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SECTION PAGE NO SAFETY 1 1 GENERAL SPECIFICATIONS 2 1 INTRODUCTION 3 1 OPERATING PROCEDURES...

Page 6: ...Page iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 7: ...ghly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 1 TITLE PAGE NO GENERAL 1 2 NOTICES CAUTIONS WARNINGS AND DANGERS 1 2 GENERAL OPERATION 1 4 MAINTE...

Page 8: ...2 mph 19 kph Do not tow more than three vehicles at a time Do not exceed 5 mph 8 kph while towing multiple vehicles Towing the vehicle at above the recommended speed may result in personal injury and...

Page 9: ...all other modifications for LSV s mandated in FMVSS 571 500 and affix a Vehicle Identification Number to the product in accordance with the requirements of FMVSS 571 565 Pursuant to FMVSS 571 500 and...

Page 10: ...tory specification Such modifications can result in serious personal injury or death Do not make any such modifications or changes E Z GO prohibits and disclaims responsibility for all such modifica t...

Page 11: ...operated Test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian traffic Keep complete records of the maintenance history of the vehicle T...

Page 12: ...NOT OPERATE UNDER THE INFULENCE OF DRUGS OR ALCOHOL WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY AND RAMP OR HILL DO NOT DRIVE ON HIGHWAY 74443G01 1 To Prevent Roll Back On a Hill From a Stopped...

Page 13: ...DO NOT OPERATE IF USING DRUGS OR ALCOHOL DO NOT OPERATE VEHICLE WHEN LIGHTNING IS IN THE AREA WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY AND RAMP OR HILL ANGLE WARNING MAXIMUM CROSS HILL OR RAM...

Page 14: ...1 8 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Page 15: ...to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TITLE PAGE NO Vehicle Specifications SHUTTLE 8 2 2 Vehicle Dimensions SHUTTLE 8...

Page 16: ...A weighted equal to or less than 76 db A Vibration WBV The RMS value of weighted acceleration is less than 2 5 m s2 Vibration HAV The RMS value of weighted acceleration is less than 2 5 m s2 The unce...

Page 17: ...rticular attention to all Notices Cautions Warnings and Dangers 2 46 0 in 116 8 cm 149 0 in 3178 5 cm 167 5 in 425 5 cm 123 5 in 313 7 cm 45 5 in 115 6 cm 75 6 in 192 0 cm Center Rear Wheels 38 3 in 9...

Page 18: ...l to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 4 2 TURNING CLEARANCE DIAMETER 33 ft 10 1 m RECOMMENDED MAX SIDE TILT 25 or 14...

Page 19: ...2 5 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers GENERAL SPECIFICATIONS 2...

Page 20: ...2 6 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Page 21: ...ey Switch Headlight Switch 3 3 Fuel Gauge and Low Oil Pressure Indicator Light 3 3 Direction Selector 3 3 Choke 3 3 Horn 3 3 Brake Pedal 3 3 Accelerator Pedal 3 3 Park Brake 3 3 Master Cylinder 3 3 Fu...

Page 22: ...le Pay particular attention to all Notices Cautions Warnings and Dangers 3 2 3 FEATURES General Information If the vehicle is equipped with factory installed custom accessories some accessories remain...

Page 23: ...Vehicle should be left in F when unattended 5 Choke The choke is used to aid cold starting See COLD STARTING section for operating instructions 6 Horn The horn is operated by pushing the horn button l...

Page 24: ...INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 3 4 3 12 13 16 14 15 17 18 20 19 22 21...

Page 25: ...sudden vehicle position changes 17 Rear Seat The rear facing seat is designed for two occupants one on each side of the seat To prevent severe injury or death rear seat passengers should hold on to b...

Page 26: ...3 6 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Page 27: ...ons Warnings and Dangers 4 TITLE PAGE NO SERIAL NUMBER LOCATION 4 2 BEFORE INITIAL USE 4 3 OPERATING THE VEHICLE 4 3 Run in 4 4 Cold Starting 4 5 STARTING AND DRIVING 4 6 STARTING THE VEHICLE ON A HIL...

Page 28: ...e front driver side seat The other is located on the chassis between the seat back supports To access it raise the seat and lift up the flap on the access panel Design changes take place on an ongoing...

Page 29: ...r correct tire inflation See GENERAL SPECIFI CATIONS Check for oil or fuel leaks that could have developed in shipment from the factory Determine and record braking distance required to stop vehicle f...

Page 30: ...edal will release foot operated park brake and may cause inadver tent vehicle movement Turn the key to the OFF position whenever the vehicle is parked To prevent inadvertent movement when the vehicle...

Page 31: ...ll result in oil becoming contaminated and or being discharged into the engine compartment Oil dipsticks are unique to this model vehicle Do not inter change oil dipsticks between models The oil shoul...

Page 32: ...that the vehicle is ready to run in reverse STARTING THE VEHICLE ON A HILL To reduce the possibility of roll back which could result in severe injury or vehicle damage do not release service brake un...

Page 33: ...problems If any operating problems occur use gasoline with a lower percentage of alcohol or ether Use clean regular grade unleaded fuel The Ethanol blend fuel up to 10 is permitted Do not use gasoline...

Page 34: ...gh the engine is running and the generator operating Discharging the battery is known as deep cycling The battery is not a deep cycle model but is a starting battery Multiple deep cycling will result...

Page 35: ...4 9 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers OPERATING PROCEDURES 4...

Page 36: ...4 10 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 4...

Page 37: ...ULB REPLACEMENT 5 7 Headlight and Front Turn Signal 5 7 Brake Light 5 7 FUSE REPLACEMENT 5 7 VEHICLE WITH A DISCHARGED BATTERY 5 8 TRANSPORTING VEHICLE 5 8 Towing 5 8 Neutral Lock 5 8 Hauling 5 9 SERV...

Page 38: ...ticular attention to all Notices Cautions Warnings and Dangers 5 2 5 AIR INTAKE AND COOLING FINS 5 16 REAR AXLE 5 17 Checking the Lubricant Level 5 17 LUBRICATION 5 17 SPARK PLUGS 5 17 PROLONGED STORA...

Page 39: ...inted surfaces Occasional cleaning and waxing with non abrasive products designed for clear coat automotive finishes will enhance the appearance and durability of the painted surfaces Corrosive materi...

Page 40: ...eir habitat Respect private property and comply with all local laws and regulations governing the use of light duty utility vehicles To prevent severe injury or death while driving be aware of the fol...

Page 41: ...w vol ume of the small tires overinflation can occur in seconds Never exceed the tire manufacturer s recommendation when seating a bead Protect face and eyes from escaping air when removing a valve co...

Page 42: ...to locate the leak and mark with chalk Insert tire plug in accordance with manufacturer s instruc tions To reduce the possibility of severe injury be sure the mounting demounting machine is anchored...

Page 43: ...ure Similarly replace the turn signal light bulb locate bulb socket on backside of light bar and turn bulb socket a quar ter turn counterclockwise to unlock and pull out bulb and socket Insert new bul...

Page 44: ...jury or death Use extra caution when towing a vehicle DO NOT ride on the vehicle being towed DO NOT attempt to tow the vehicle with ropes chains or any device other than a factory approved tow bar DO...

Page 45: ...nts to be made to the powertrain while the motor is running must be made with both drive wheels raised and vehicle properly supported on jack stands To reduce the possibility of motor damage never ope...

Page 46: ...ondition should be inspected per the Periodic Service Schedule Inflation pressures should be checked when the tires are cool Be sure to install the valve dust cap after checking or inflating Rear Axle...

Page 47: ...ne oil should be replaced after the first 8 hours of operation After the initial oil change it should be changed every 125 hours of operation or semi annually whichever comes first The selection of oi...

Page 48: ...om the engine and allow the oil to drain The O ring 5 may remain on engine 6 or filter 7 Inspect the filter Make sure the O ring 5 is not left on the engine surface if the O ring 5 remained on the eng...

Page 49: ...e seat bottom and remove if necessary Unsnap the two clips that secure the cover 2 to the canis ter 1 remove the cover to access the air filter element 2 Remove the air filter element 3 and clean the...

Page 50: ...eflection of 1 2 13 mm is acceptable Adjusting The Belt Loosen the two pivot bolts 13 and nuts 14 on the starter generator Using two 14 mm wrenches hold the lower nut 1f1 and loosen the upper nut 12 o...

Page 51: ...ns 10 ml of sodium bicarbonate baking soda and 1 quart 1 liter clear water mixed in a plastic spray bottle In addi tion to the battery special attention should be paid to metal components adjacent to...

Page 52: ...fluid must be added inspect the system for fluid leaks AIR INTAKE AND COOLING FINS To prevent possible burns engine parts should be kept clean to reduce risk of overheating and ignition of accumulate...

Page 53: ...dd lubricant slowly until lubricant starts to seep from the check plug hole Install the check plug and the fill plug In the event that the lubricant is to be replaced a drain plug is provided at the b...

Page 54: ...and jewelry away from moving parts Use care not to contact hot objects Raise the rear of the vehicle and support on jack stands before attempting to run the engine Preparing the engine for a prolonge...

Page 55: ...icated torque figures Fasteners that are plated or lubricated when installed are considered wet and require approximately 80 of the torque required for dry fasteners 4 5 8 11 15 20 24 33 35 47 55 75 7...

Page 56: ...erator smooth operation Starter Generator Belt tension wear cracks Wiring loose connections broken or missing insula tion Carburetor Linkage attachment C A C A C A C A Carburetor CL Direction Selector...

Page 57: ...eaks at tank cap system lines for cracks deterioration filters pump Fuel Filter R Spark Plug R Throttle Governor Linkage operation governed speed Air Filter Element check replace as necessary Drive Be...

Page 58: ...5 22 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Page 59: ...ad all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TABLE OF CONTENTS FOR APPENDIX A TITLE PAGE NO DECLARATION O...

Page 60: ...APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers A 2 DECLARATION OF CONFORMITY...

Page 61: ...A 3 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers DECLARATION OF CONFORMITY CONTINUED...

Page 62: ...A 4 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 63: ......

Page 64: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...

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