5 - 13
MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
5
PERIODIC SERVICE SCHEDULE
Check
Clean, Adjust, etc.
Replace
To perform service that is listed in this schedule but not described in this manual, contact a local Service Representa-
tive or see the Repair and Service Manual for this vehicle.
NOTE
:
Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BEFORE USE:
Check service brake general operation
Check park brake function
Check warning device function in reverse
Check tire condition
Check overall vehicle condition
Recharge batteries to full state of charge after each day’s use
Inspect charger connector and receptacle at each charge
WEEKLY
TIRES
Examine for cuts, excessive wear and pressure
(See GENERAL SPECIFICATIONS)
WHEELS
Check for bent rims, missing or loose lug nuts
MONTHLY - 20 HOURS
(includes items listed in previous table & the following)
BATTERIES
Clean batteries & terminals. See BATTERY CLEANING.
Check charge condition and all connections
WIRING
Check all wiring for loose connections and broken/missing insulation
CHARGER / RECEPTACLE
Clean connections, keep receptacles free of dirt and foreign matter
ACCELERATOR
Check for smooth movement
SERVICE BRAKE
(MECHANICAL BRAKES)
(HYDRAULIC BRAKES)
Conduct brake performance test
PARK BRAKE
Check brake performance and adjust if required
DIRECTION SELECTOR
Check attachment, tighten if required
STEERING ASSEMBLY
Check for abnormal play, tightness of all hardware
TIE ROD/LINKAGES
Check for excessive play, bent components or loose connections
CONTROLLER
Check for Controller braking force for proper operation of system
REAR AXLE
Check for leakage, add SAE 30 oil as required
QUARTERLY - 50 HOURS
(includes items listed in previous tables & the following)
FRONT AXLE
Check for damage to axle and loose or missing hardware
FRONT SHOCK ABSORBERS
Check for oil leakage and loose fasteners
FRONT SPRINGS
Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT
Check for unusual tire wear, align if required
PARK BRAKE
Check for bent/binding linkage rod
Check for damage or wear to latch arm or catch bracket
Lubricate as required, use light oil. DO NOT LUBRICATE CABLES OR BRAKE
LATCH
REAR SHOCK ABSORBERS
Check for oil leakage, loose mounting hardware
HARDWARE AND FASTENERS
Check for loose or missing hardware and components
Tighten or replace missing hardware
Summary of Contents for 2012 HAULER 1000
Page 1: ...622023 Owner s Guide ISSUED JULY 2011 REVISED JANUARY 2012...
Page 75: ......
