Cushman 2007 COMMANDER 2100 Owner'S Manual And Service Manual Download Page 61

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Appendix C - 3

Owner’s Manual and Service Guide

DECLARATION OF CONFORMITY

Summary of Contents for 2007 COMMANDER 2100

Page 1: ...A Textron Company ELECTRIC POWERED UTILITY VEHICLES ISSUED NOVEMBER 2006 REVISED OCTOBER 2010 OWNER S MANUAL AND SERVICE GUIDE 606411...

Page 2: ...tions that could result in an unsafe condition Be sure that this manual remains as part of the permanent service record should the vehicle be sold WASH HANDS AFTER HANDLING Battery posts terminals and...

Page 3: ...nge without notice Cushman Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual These are...

Page 4: ...ischarge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unle...

Page 5: ...T DISC BRAKES 4 RUN TOW MAINTENANCE STORAGE SWITCH PDS VEHICLES ONLY 4 Fig 8 Run Tow Maintenance Storage Switch 5 HORN 5 ELECTRIC LIFT SWITCH 5 Fig 9 Horn Button 5 PLASTIC LOADBED 5 MANUAL LIFT BED OP...

Page 6: ...dd Check and Drain Axle Lubricant 19 Fig 22 Lubrication Points 19 PDS SYSTEM TEST 19 HARDWARE 19 CAPACITIES AND REPLACEMENT PARTS 19 Fig 23 Capacities and Replacement Parts 19 BATTERIES AND CHARGING 1...

Page 7: ...r s Manual and Service Guide Fig 35 Vehicle Dimensions Incline Specifications and Turning Clearance Diameter 31 LABELS AND PICTOGRAMS Appendix A 1 LIMITED WARRANTIES Appendix B 1 DECLARATION OF CONFOR...

Page 8: ...Page vi Owner s Manual and Service Guide TABLE OF CONTENTS Notes...

Page 9: ...IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf of E Z GO I am directing that E Z GO Branch personnel Distributors...

Page 10: ...for any such modifications or any other alteration which would adversely affect the safety of the vehicle Vehicles that are capable of higher speeds must limit their speed to no more than the speed of...

Page 11: ...st drive the vehicle after any repairs or maintenance All tests must be conducted in a safe area that is free of both vehicular and pedestrian traffic Replace damaged or missing warning caution or inf...

Page 12: ...Owner s Manual and Service Guide Notes Page x SAFETY INFORMATION...

Page 13: ...specific safety rules and practices established to meet actual operating terrain and conditions However improper operation faulty maintenance or poor housekeeping may contrib ute to a condition of ins...

Page 14: ...s or truck beds and re fuel them on the ground If this is not possible use a portable plastic fuel container to refuel equipment on a truck bed or trailer 6 5 Changing and Charging Storage Batteries f...

Page 15: ...arrier to be certain that the safety interlock system if so equipped is operating properly 7 OPERATING SAFETY RULES AND PRACTICES 7 1 Personnel and Burden Carrier Operator Qualifications Only persons...

Page 16: ...ns including authorized speed limits Under normal traffic conditions keep to the right Maintain a safe distance based on speed of travel from a carrier or vehicle ahead and keep the carrier under cont...

Page 17: ...the fuel system or battery s Battery s shall be charged and serviced per manufacturer s instructions 7 3 4 8 Do not use open flames for checking electrolyte level in storage battery s or liquid level...

Page 18: ...uctors insulators and connections shall be inspected and maintained per carrier manufacturer s recommendation p Carriers shall be kept in a clean condition to minimize hazards and facilitate detection...

Page 19: ...ere injury or death Charging must take place in an area that is adequately ventilated minimum of 5 air exchanges per hour To reduce the chance of battery explosion that could result in severe injury o...

Page 20: ...cord through the steering wheel when charg ing serves as a good reminder to store the cord out of the way when finished with charging The DC plug can be damaged by driving over or catching the cord o...

Page 21: ...s some accessories remain operational with the key switch in the OFF position DIRECTION SELECTOR To prevent loss of control do not move Preci sion Drive System PDS vehicle direction selector while the...

Page 22: ...he upper section of the pedal until it locks in place The park brake will release when the service brake pedal is depressed Use the lower section of the brake pedal to operate the service brake system...

Page 23: ...over Operate the vehi cle with awareness of the load Read under stand and follow the Danger label affixed to the front of the loadbed Do not permit anyone to ride in the bed Before operating check to...

Page 24: ...pty loadbed and will keep the bed raised Ref Fig 11 on page 6 Over time the gas strut may allow the loadbed to slowly lower If this condition is evident replacement of gas strut is required To lower t...

Page 25: ...across an incline that exceeds 14 25 grade To reduce the possibility of severe injury or death resulting from improper vehicle opera tion the following warnings must be observed Refer to GENERAL SPEC...

Page 26: ...approximately 2 mph 3 kph Pedal Up Braking Pedal up braking is regenerative braking that occurs when the accelerator pedal is released while the vehicle is moving between 8 mph 13 kph and the vehicle...

Page 27: ...ve the direction selector to the direction desired Release the park brake by depressing the service brake pedal until the park brake releases Slowly depress the accelerator pedal to start the motor Re...

Page 28: ...against flying objects and tree limbs Keep arms and legs inside of vehicle while it is moving TOWING A TRAILER The vehicle may be equipped with a receiver that can be fitted with a standard 1 7 8 bal...

Page 29: ...o reduce the possibility of severe injury or death from a vehicle falling from a jack Be sure the vehicle is on a firm and level surface Never get under a vehicle while it is sup ported by a jack Use...

Page 30: ...t is desirable to have a slightly higher inflation pressure On very soft turf a lower pressure reduces the possibility of tires cutting into the turf For vehicles being used on paved or hard sur faces...

Page 31: ...and replace lens To replace the tail and brake light bulb roll the rubber bezel from around the edge of the taillight and remove lens Install replacement bulb and replace lens Fig 17 Tail and Brake Li...

Page 32: ...removing battery wires Wrap wrenches with vinyl tape to reduce the possi bility of a dropped wrench shorting out a battery which could result in an explosion The electrolyte in a battery is an acid s...

Page 33: ...CLE for proper lifting procedure and safety information SERIAL NUMBER PLATE AND LOCATION The serial number and manufacture date code label are on the vehicle One is placed on the body below the front...

Page 34: ...vious table the following BATTERIES Clean batteries terminals See BATTERY CLEANING 3 Check charge condition and all connections 3 Check battery water WIRING 3 Check all wiring for loose connections an...

Page 35: ...ed The test is conducted by latch ing the parking brake to eliminate different pedal pres sures and to include the affects of linkage mis adjustment Establish the acceptable stopping distance by testi...

Page 36: ...ear It is unlikely that fluid will need to be added unless there is a leak in the system Raise the front of the vehicle See raising the vehicle Remove passenger side wheel tire Carefully wipe off dirt...

Page 37: ...Service Manual for specific torque values Generally three grades of hardware are used in the vehi cle Grade 5 hardware can be identified by the three marks on the hexagonal head and grade 8 hardware...

Page 38: ...me care Insulate metal container to prevent can from contacting battery terminals which could result in an explosion Wrap wrenches with vinyl tape to prevent the possibility of a dropped wrench from s...

Page 39: ...rrect level of the electrolyte is 1 2 13 mm above the plates in each cell Ref Fig 25 on page 21 This level will leave approximately 1 4 3 8 6 10 mm of space between the electrolyte and the vent tube T...

Page 40: ...se of a water hose without first neutralizing any acid will move acid from the top of batteries to another area of the vehicle or storage facility where it will attack the metal structure or the concr...

Page 41: ...be placed into the battery racks and the battery hold downs tightened to 45 55 in lbs 5 6 Nm torque to prevent movement but not tight enough to cause distortion of the battery cases Inspect all wires...

Page 42: ...cted from any circuit that could discharge the battery For PDS vehicles the controller should be disconnected from the batteries by setting the Run Tow Maintenance Storage switch located under the pas...

Page 43: ...ng a discharge machine following manufacturer s recommendations A cost effective way to identify a poorly performing bat tery is to use a hydrometer to identify a battery in a set with a lower than no...

Page 44: ...s corrected to 80 F or 27 C A variation of fifty points between any two cell readings example 1 250 1 200 indicates a problem with the low reading cell s As a battery ages the specific gravity of the...

Page 45: ...Page 27 GENERAL SPECIFICATIONS Owner s Manual and Service Guide GENERAL SPECIFICATIONS...

Page 46: ...f compensating single reduction rack and pinion DASH PANEL Scuff resistant with four drink holders SEATING Formed fabric backed vinyl covers over cushion foam Seating for operator and one passenger MO...

Page 47: ...shock absorbers REAR SUSPENSION Heavy duty leaf springs with hydraulic shock absorbers STEERING Self compensating single reduction rack and pinion DASH PANEL Scuff resistant with four drink holders SE...

Page 48: ...imensions 103 in 262 cm Rear 38 in 97 cm Front 38 in 97 cm 35 in 89 cm 10 in 25 cm 47 in 119 cm 47 in 119 cm 66 in 168 cm 111 in 282 cm 11 5 in 29 cm 18 in 46 cm 42 5 in 108 cm 50 in 127 cm Rear 38 in...

Page 49: ...rvice Guide Fig 35 Vehicle Dimensions Incline Specifications and Turning Clearance Diameter RECOMMENDED MAX RAMP GRADE 25 or 14o MAX RECOMMENDED MAX SIDE TILT 25 or 14o MAX TURNING CLEARANCE DIAMETER...

Page 50: ...Page 32 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Notes...

Page 51: ...Appendix A 1 Owner s Manual and Service Guide LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS...

Page 52: ...On Battery Under Seat WARNING Windshieldsdo not provide protection from golf ballsor other flying objects EGWHL14 See Following Pages For Explanation Of Pictogram WARNING Keep entire body inside car 2...

Page 53: ...TER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS POSSIBLE DO NOT RIDE IN LOAD BED KEEP HANDS FINGERS AWAY FROM DUMP B...

Page 54: ...NING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYIN...

Page 55: ...RATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWERED VEHICLE IN...

Page 56: ...Appendix A 6 Owner s Manual and Service Guide LABELS AND PICTOGRAMS...

Page 57: ...Appendix B 1 Owner s Manual and Service Guide WARRANTY LIMITED WARRANTIES...

Page 58: ...e WARRANTY DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local distributor authorized Branch or the Warranty Department with vehic...

Page 59: ...Appendix C 1 Owner s Manual and Service Guide DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY EUROPE ONLY...

Page 60: ...Appendix C 2 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Page 61: ...Appendix C 3 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Page 62: ...Appendix C 4 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Page 63: ...omponents will eventually fail to perform properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failures or the manner in which each c...

Page 64: ...800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Copyrighted Material This manual may not...

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