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Assembly Instructions- MA8040V

 

 

Step

 

1: Using the following items, install aluminum tubes on base insulator.

 

 

1

  

MA8040VBAB

 

12” x 1-3/8” OD aluminum base section

 

1

  

MA8040VBAT

 

36” x 1-3/8” OD aluminum antenna section #1

 

 

126241

   

16” x 1-1/4” OD fiberglass base insulator

 

2

 

010231

   

1-3/4” x 8-32 screw 

  

2

 

010011

   

#8 nut

 

2

 

011941

   

#8 lock

 

washer

 

 

[  ] Identify lower end of base insulator (two

 

through-holes, 90-degrees offset).

  

[  ] Install slotted end of 12” base tube on insulator and align screw holes.

 

[  ] Insert 1-3/4” screw at 

A

. Secure with lock  washer and nut.  

[  ] Install 36” antenna section #1 over other end of insulator and align screw hole.     

[  ] Insert a 1-3/4” screw at 

B

. Secure with a lock  washer and nut.  

 

              

1-3/4" x 8-32

1-3/4" x 8-32 

Split LW

Nut

1" Gap

A

B

Align

Holes

Insulator

Antenna 

Tube

Base

Tube

Align

Holes

Middle

Bottom

Top

BAB

BAT

 

Figure-1: 

Base Insulator Assembly

 

 

Step-2:  

Using the following items, assemble and install ground-radial attachment  ring. 

 

1  

014764    

2-1/4” x 8-32 SS screw  

8   

010009    

5/8” x 8-32 SS screw  

9  

011941    

#8 lock  washer  

9  

010011    

#8 nut  

2   

320056    

1/4” spacer  

1  

194174    

8-hole  radial ring  

2   

194173    

Small 90-degree aluminum bracket    

  

 

 

[  ] Find the 2-1/4” screw, two small 90° angle brackets, and two 1/4” spacers. 
[  ] Note that 90° angle brackets have 

unequal sides

. Identify short side of each. 

[  ] Install bracket (short side) and a 1/4” spacer on the 2-1/4” screw.  
[  ] Insert screw through base tube  as shown at 

A

.  

[  ] Install other 1/4” spacer and bracket (short side) on protruding end of screw. 
[  ] Position brackets as shown and secure in place firmly using lock washer and nut.  
[  ] Insert 5/8”  

screws through angle brackets and place radial ring on top (

B

). 

[  ] Secure  

radial ring in place with lock  washers and nuts (2 places) 

[  ] Install six 5/8” screws in open holes, secure with lock washers and nuts (

C

). 

2-1/4" x 8-32 

Small 90-deree Bracket

1/4" spacer

#8 split lockwasher

#8 nut

Base Tube

5/8" x 8-32 (x2)

#8 nut

#8 lockwasher

Radial Ring

5/8"  x 8-32 (x6)

#8 nut

#8 lockwasher

A

B

C

(x2)

                                  

                                        

Figure-2: 

Ground Radial Ring Assembly

 

Step 14: Install Antenna on Base Section

 

 

1

 

030412

   

Large Worm clamp 

 

 

[  ] Slip a large worm clamp on top of base section, positioning below split in tube (see 

Figure-14

).

 

[  ] Carefully raise vertical radiator and insert splice tube into the base section.

 

[  ] Slide worm clamp into position over split in tube and tighten in place.

 

  

Handling Precautions:

 

 

During installation,

 

always use the buddy system to avoid injury and prevent antenna damage. Also, 

never

 

attempt to raise an antenna near a power line or in high winds.  

   

                        

Slide large worm 

clamp on tube

insert top section 

into base section.

Secure with 

worm clamp.

Raise antenna and

 

   

Figure-14:

 Raising Antenna

 

 

 

Step-15: Connect feedline to antenna base.

 

 

2

 

100449 

   

Solder lug

 

 

 

Prepare coax, as shown in 

Figure-15. 

Attach center conductor to main radiator and shield to ground radial 

ring using solder lugs. For best weather protection, flood braid with a weather-resistant liquid sealant such 
as Liquid Tape™.  This will prevent water from entering the coax and wicking along the shield. Coil several 
turns of coax next to the antenna base

 

or install a choke balun

 

at the feed

 

point (see 

Appendix-1

 for choke-

balun fabrication instructions). Feedline leading to station may be buried between radials.

 

  

                             

 Center Conductor

Shield

Coax Connection

1-3/4"

Cable Pigtail

    

Figure-15:

 Feedline Connection

 

Summary of Contents for MA8040V

Page 1: ...antenna is defective then Cushcraft Corporation will at its option repair or replace the antennas at its expense within thirty days of the date the antenna is returned at purchaser s expense to Cushcraft or one of its authorized representatives This warranty is in lieu of all other expressed warranties and implied warranty is limited in duration to one year Cushcraft Corporation shall not be liabl...

Page 2: ...radiator section 1 1 3 8 OD x 36 tube 1 MA8040VBB Aluminum radiator splice section 1 1 4 x 12 tube 1 MA8040VBC Aluminum radiator section 2 1 3 8 x 72 tube 1 MA8040VBD Aluminum radiator section 3 1 1 4 x 72 tube 1 MA8040VBE Aluminum radiator section 4 1 1 8 x 72 tube 1 MA8040VBAB Aluminum base support section 1 3 8 x 12 tube 1 MA8040VBF Aluminum resonator stub section 1 1 2 OD x 23 7 8 tube 1 MA804...

Page 3: ...nsert 5 8 screws through angle brackets and place radial ring on top B Secure radial ring in place with lock washers and nuts 2 places Install six 5 8 screws in open holes secure with lock washers and nuts C 2 1 4 x 8 32 Small 90 deree Bracket 1 4 spacer 8 split lockwasher 8 nut Base Tube 5 8 x 8 32 x2 8 nut 8 lockwasher Radial Ring 5 8 x 8 32 x6 8 nut 8 lockwasher A B C x2 Figure 2 Ground Radial ...

Page 4: ...two 5 8 screws from top side as shown Install a spacer washer from bottom side on each screw Insert both screws down through the radial clip bracket as shown Secure bracket in place with lock washers and nuts finger tighten only Set assembly aside for later installation 5 8 x 8 32 2 radial clip 2 spacer washer 2 radial clip support bracket lockwasher 2 nut 2 Figure 4 Lower Radial Clip Assembly Fig...

Page 5: ...attached during final assembly Figure 6 Loading Section Assembly bags of pre mixed concrete are inexpensive and readily available at most major hardware outlets Sink tube a minimum of four feet and plumb with a level to ensure a straight vertical mount When installation is completed use a hacksaw to remove damaged or un needed exposed conduit When sinking conduit in concrete do not allow tube to f...

Page 6: ...otted end Measure off 6 and mark Insert BD 6 inside BC and secure with clamp Place a worm clamp on slotted end of BD Find 72 x 1 1 8 tube BE and locate the un slotted end Measure off 6 and mark Insert BE 6 into BD and secure with clamp 6 x 1 3 8 6 x 1 1 4 6 x 1 1 8 insert 6 insert 6 17 6 splice tube insert 6 BB BC BD BE Figure 8 Vertical Radiator Assembly Step 9 Using the following items install 4...

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