background image

ID

Part #

Description

Dimensions

Qty

82 010082

Hex

1/4-20 x 1”

30

Bolt

(.6 x 2.5 cm)

84 010084

SS Lock

1/4”

50

Washer

(.6 cm)

85 010085

SS Nut

1/4-20

19

(.6 cm)

99 014399

SS Lock

1/4”

50

Nut

(.6 cm)

504 324504

Aluminum

3” x 5-1/4” x 1/8”

6

Bracket

(7.6 x 13.3 x .3 cm)

509 324509

Aluminum

4” x 5-1/4 x 3/16”

12

Bracket

(10.2 x 13.3 x .5 cm)

564 324564

Aluminum

1” x 5-1/4” x 1/8”

2

Bracket

(2.5 x 13.3 x .3 cm)

588 014588

SS Hex

1/4” x 3-1/2”

13

Bolt 

(.6 x 10.2 cm)

592 014592

SS Flat

1/4” (1/8” thick)

16

Washer

(.6 x .3 cm)

53”

(135 cm)

3

NOTE:  The X9 is shipped with NOALOX® conductive lubricant and an applicator brush.  Apply small amounts of
the lubricant to telescoping tubing sections during element and boom assembly.  Apply small amounts of lubricant
to bolt/U-bolt threads to prevent galling (seizing) of the nuts during assembly.  Also, apply small amounts to the
feedstrap assembly and matching network  connections.

Figures 1, 2, 3 and 4 show the steps for boom assembly. Identify the tubing

sections, element brackets and hardware required for this step by using the
Boom Subassembly Parts List. Note the element brackets for Elements #3, #6,
#7 and #8 join the boom sections (Figure 3).

Refer to Figures 4A, 4B, 4C and 4D to assemble element brackets. The

1/4” hex nuts (85) are used as spacers on all brackets.  Tighten these nuts in
place before assembling element bracket halves.  The 1/4” flat washers (1/8”
thick) (529) are used on brackets as spacers (Figures 4A, 4B,  4C).  The Boom
may be placed on a flat surface with all brackets laying flat on the surface.  This
will allow all brackets to be fastened in line with each other.  When tightening
the hardware, refer to Figure 4A and tighten all bracket hardware in this order.
Do not tighten the bolts on the Tuning Tube Support Insulator Bracket (Figure
4D). Allow the bracket to remain loose on the boom for Step 5 (Feed System
Assembly).

Nylon insert lock nuts are designed for one-time use. Do not tighten these

nuts if you expect to disassemble antenna sections during antenna mounting.

After mounting boom end caps (26), drill a small hole (1/4”) in the bottom

edge of the cap for water drainage.  Determine which edge of the end cap will
be on the ground facing side of the boom when antenna is mounted in its final
position.

2-Boom Assembly

Figure 1

Figure 2

Figure 3

Figure 4

See
Fig.

4B

See
Fig.

4C

See
Fig.

4C

See
Fig.

4C

See
Fig.

4B

BC

BD

BE

BB

BA

See

Fig. 4A

See

Fig. 4A

See

Fig. 4A

See

Fig. 4A

Element

#3

Element

#6

Element

#7

Element

#8

84”

(213.4 cm)

72”

(182 cm)

54”

(137 cm)

66”

(167 cm)

84”

(213 cm)

3-3/4”

(9.5 cm)

1-1/4”

(3.2 cm)

33”

(84 cm)

20”

(51 cm)

1-1/4”

(3.2 cm)

4-3/4”

(12 cm)

1-1/4”

(3.2 cm)

4-3/4”

(12 cm)

1-1/4”

(3.2 cm)

3-3/4”

(9.5 cm)

BC

BD

BE

BB

BA

BC

BD

BE

BB

BA

26

26

#3

#4

#2

#1

#5

#6

#7

#8

#9

Mounting hole

for optional 40M

add-on kit.

Tuning

tube

support

insulator

Summary of Contents for BIG THUNDER Series

Page 1: ...20 15 10 Meter Nine Element Beam 951471 9 98 COMMUNICATIONS ANTENNAS ASSEMBLY INSTALLATION ...

Page 2: ... Location of the antenna is very important Surrounding objects such as trees power lines buildings and other antennas will interact with an HF Yagi To minimize the effects of surrounding objects mount the antenna as high and in the clear as possible Metallic guy wire within 30 feet of this antenna should be broken with strain insulators to improve performance 40 Meter Add On Kit The X940 40 meter ...

Page 3: ...2 5 x 13 3 x 0 3 cm 2 ____ 330885 Brush 1 ____ T2 17 10 meter Director Trap 43 cm 2 ____ T4 19 15 meter Director Trap 48 cm 2 ____ T6 20 3 4 15 Meter Director Trap 52 7 cm 2 ____ TD 16 1 2 10 Meter Director Trap 42 cm 2 ____ MNX79 Matching Network 42 cm 1 ____ BA 2 1 2 x 84 Drilled Aluminum Tube 6 4 x 213 cm 1 ____ BB 2 1 2 x 72 Drilled Aluminum Tube 6 4 x 182 cm 1 ____ BC 2 1 2 x 54 Drilled Alumi...

Page 4: ... Tighten these nuts in place before assembling element bracket halves The 1 4 flat washers 1 8 thick 529 are used on brackets as spacers Figures 4A 4B 4C The Boom may be placed on a flat surface with all brackets laying flat on the surface This will allow all brackets to be fastened in line with each other When tightening the hardware refer to Figure 4A and tighten all bracket hardware in this ord...

Page 5: ...D 588 588 509 99 99 99 99 99 99 82 84 82 84 85 85 509 588 509 99 99 99 99 99 509 82 84 82 84 85 85 509 592 84 84 82 82 Leave out until Step 9 82 84 592 82 84 85 85 82 84 588 504 84 99 99 99 99 99 84 84 509 84 504 504 564 82 84 82 84 85 564 99 99 84 84 82 592 82 Leave loose for Step 5 ...

Page 6: ...is constructed entirely with 058 inch wall tubing This creates a tight transition between tubing sections with the closest possible fit and better ice loading characteristics than antennas constructed with thinner wall tubing Elements 3 4 5 and 6 have fiberglass center sections Reference figures 5A 5B and5C for proper assembly After mounting element end caps 53 77 punch a small hole 1 4 in the bot...

Page 7: ... 36 4 Tube 1 9 x 91 cm EV X79EV Aluminum 1 x 36 4 Tube 2 5 x 91 cm EW X9EW Aluminum 7 8 x 12 1 Tube 2 2 x 30 5 cm EX X9EX Aluminum 1 2 x 32 2 Tube 1 3 x 81 cm EY A34SEF Aluminim 1 x 5 1 4 2 Tube 2 5 x 13 3 cm T6 T6 15 M 20 3 4 2 Trap 52 7 cm TD TD 10 M 16 1 2 2 Trap 42 cm T2 T2 10 M 17 2 Trap 43 cm T4 T4 15 M 19 2 Trap 48 cm TD T4 T2 T6 Limited Warranty Cushcraft Corporation 48 Perimeter Road Manc...

Page 8: ...6D 6E 6F show the hardware required to attach each element to the element bracket Position each element center mark equidistant between each Cush A Clamp Leave the Cush A Clamps loose on the Log Cell Elements 3 4 5 6 until the feed straps are attached in Step 5 There are three sizes of Cush A Clamps Tighten each clamp until the element tubing can no longer rotate inside the Cush A Clamp The lock w...

Page 9: ...ed straps the tuning tube insulator and the matching network Figure 7 illustrates the 3 pairs of feed straps FL1 FL2 FL3 Refer to the Feed System Subassembly Parts List for the hardware required to install the straps Slide a feed strap insulator 832 on to each pair of feed straps to space and insulate the straps Elements may be rotated slightly during feed strap attachment Tighten Cush A Clamps on...

Page 10: ... listed in the Tuning Tube Insulator Subassembly Parts List Slide the insulator toward tuning tubes EZ until tube ends slide into the insulator holes Figure 7B Tighten bolts on boom bracket securing tuning tube insulator in place Reference Figure 7 and position the Tuning Tube Shorting Strap 555 1 2 inch from the tuning tube insulator Adjusting this strap will not have a significant effect on the ...

Page 11: ...mast plate 542 Attach mast plates 542 618 to mast using U bolts 3209 and V blocks 35 Place the boom on the boom shelf during installation Loosely attach the top boom bracket 506 to the mast plate 542 and to the lower boom bracket 506 as shown in Figure 8A This allows the boom to be moved back and forth for tower top element mounting When all elements are securely mounted to the boom and the feed s...

Page 12: ...eye of each turnbuckle Place three loose cable clamps 24 onto the cable end Reference Figure 9 and place the cable clamp saddle over the load bearing cable The load bearing cable is the cable that attaches to the boom end Feed the cable through a turnbuckle eye Run the cable back through the cable clamps Place three additional cable clamps on the end of the cable Feed the cable through the other t...

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