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ILLUSTRATED PARTS LIST 

IP120

G4GEMXSIFT/G4GEMXTIFT - GENERIC, ILLUSTRATED PARTS/RECOMMENDED PARTS  

 

032720J

ITEM #

PART #

DESCRIPTION

1Aa

GEM3XIFT

SATELLITE, GEMX

1Bb,c,d,e

GEM3XIFT30

SATELLITE SERVER, 1-1/2 GAL. 82W 230V .36 
2W+G 1PH 50/60HZ

2

WC-66115

COVER, TOP GEMXSIFT

3Aa

WC-820WDR*

VALVE, DUMP RIGHT 120V 12W W/INTERNAL 
RESISTOR & DIODE

3Bb,c,e

WC-854 

VALVE, BREW DUMP RIGHT 240V 12W GEM12D/ 
TP/TPC 

3Cd

WC-12023 

VALVE, DUMP RIGHT 200V 12W 50/60HZ

4

WC-2977K*

KIT, SPRAYHEAD FITTING METAL

5A

WC-3417-P

BREW CONE,ASSY W/SPLASH POCKET BRWN 
STYLIZED GEMIN HOT COFFEE

5B

WC-3422-P

BREW CONE,ASSY W/SPLASH POCKET BRWN 
STYLIZED HIGH VOLUME (OPTIONAL)

6Aa

WC-442

SOLENOID, LOCK BREW CONE RIGHT/LEFT 
120V TP2T/TP2S/GEMSS/GEM

6Bb,c,d,e

WC-446

SOLENOID, LOCK BREW CONE RIGHT 220V 
THERMOPRO/GEMTS

7Aa

WC-844-101

VALVE, BY-PASS, NON-ADJUSTABLE WITH 
RESTRICTOR (WC-2945)

7Bb,c,e

WC-844-102

VALVE, BY-PASS, 220V NON-ADJUSTABLE W/  
RESTRICTOR (WC-2945)

7Cd

WC-12025

VALVE, BY-PASS 200V 12W 50/60HZ

8

WC-10000

CONTROL MODULE, TOUCH SCREEN G4

9A

WC-10001a

CONTROL MODULE, UPM 120/220V G4

9B

WC-10038b,c

CONTROL MODULE, UPM 220V G4GEMTIF30/
G4GEMSIF30

10*

WC-8559

RELAY, SOLID STATE 280V/40A W/ HEATSINK 
AND QUICK DISCONNECTS

11

WC-58395

COVER, FRONT

12

WC-390353

LABEL, BOTTOM DECK GEMXSIFT/ 
G4GEMXSIFT CURTIS

13*

WC-1809-P

FAUCET, PS/HPS SERIES HOT WTR 1/2-20 UNF 
AP/ALP

14

WC-61963

PLATE, HOLDER IF CONNECTORS GEMTIF

15*

WC-3528

LEG, 4" ADJUSTABLE 3/8-16 THRD ITALIAN 
STYLE

16Aa

WC-589-101

TRANSFORMER,120VAC-24V 4.8A W/ LEADS & 
MOLEX CONNECTOR

16Bb,c,d,e

WC-589-102

TRANSFORMER,240VAC- 24V 4.8VA W/LEADS & 
MOLEX CONNECTOR

17*

WC-2402P-P

ELBOW, 3/8”FL x 3/8” NPT PLATED

18

WC-1501

FUSE, HOLDER ASSY W/5A FUSE

19

WC-14045-101

CURRENT SENSOR ASSY G4

20*

WC-103

SWITCH, TOGGLE NON-LIT DPST 25A 
125/250VAC RESISTIVE

21Aa

WC-847*

VALVE, INLET 2 GPM 120V 10W GEN USE 
BROWN BODY

21Bb,c,e

WC-883

VALVE, INLET 2 GPM 240V 6W

21Cd

WC-12026

VALVE, INLET 2GPM 200V 9W

ITEM #

PART #

DESCRIPTION

22

WC-29050*

SPRAYHEAD, AMBER ADVANCED FLOW

23

WC-5310*

TUBE, 5/16 ID x 1/8W SILICONE

24

WC-5231*

COMPOUND, HEAT SINK 5OZ

25

WC-4213-P

NUT, 5/8 LOCK PLATED

26

WC-38504

LABEL, WARNING SHOCK HAZARD INTELLI-
FRESH

27

WC-43133

O-RING, 1.424ID X 1.630 OD X .103 WALL 
GEMIF’s

28

WC-29044-101

SLEEVE, OVERFLOW

29

WC-4320

O’RING, 0.487I.D.x 0.693OD x0.103CS BUNA-N 
#112

30

WC-10008

UNIVERSAL HOST ADAPTER USB

31Aa

WC-13463

HARNESS ASSY, G4GEMSS10/G4GEMS IF 
(INCLUDES TERMINAL BLOCK)

31Bb

WC-13463-101

HARNESS, ASSY G4GEMSIF30 (INCLUDES 
TERMINAL BLOCK)

31Cc,d

WC-13463-103

HARNESS ASSY, G4GEMXSIFT31

32a,b

 WC-1412

CORD GRIP, 3/4” FOR METAL CORD TO .81”OD

33

WC-571K-R

KIT, IF CONNECTOR- RIGHT

34

WC-5350

TUBE, 1/2 ID x 1/8W SILICONE GEN USE

35Aa

WC-1200

CORD, 14/3 SJTO 6’ BLK W/PLUG

35Bb

WC-1250

CORD, 4mm²  90ºC 49A 450/750V 6 FT LG W/
FERRULES ONE END

35Ce

WC-1256

CORD, 1.5mm² X 3 W/GB-2099 & C19 CHINA

36

WC-65042-101

DECK, SATELLITE W/A

39

WC-314

POWER BLOCK, 5 STATION

40

WC-4426

SCREW, 8-32x3/8 PH HEAD TRUSS

41

WC-4514

SCREW, 8-32x3/8 PAN HEAD PH SS

42

WC-37132-101

KIT, VALVE REPAIR FOR DELTROL WC-820WDR, 
WC-821WDR, WC-844WDR (NEWER UNITS)

43

WC-4616

SCREW, 1/4-20 x 1/2 PHILLIPS PAN HEAD 
STAINLESS STEEL

44

WC-4412

SCREW, 10-32x3/16” PH PN HD MS SS

45

WC-1806

SEAT CUP, SILICONE USE ON WC-1809 FAUCET

46c,d,e

WC-1522

SOCKET, POWER INLET 16A/250V SNAP-IN

47b,c,d,e

WC-596K

KIT, NOISE FILTER EMI 250V/30A 1PH

48

WC-62098-102K

KIT COVER PIVOTING FRONT DISPLAY 
(G4)GEMXSIFT (OPTIONAL ACCESSORY, 
INCLUDES MOUNTING HARDWARE)

G4GEMXSIFT - Main Chassis - Parts List

a 120/220 Volt units
b 220-240 Volt dual element units
c 220-240 Volt single element units
d 200 Volt single element units
e G4GEMXSIFT31A1000-005

Summary of Contents for Gemini IntelliFresh G4GEMSIF30A1000

Page 1: ...sh Coffee Brewing System with FreshTrac Satellite USER GUIDE READ AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER Please leave this booklet with the machine Style varies Model G4GEMXSIFT shown E 94 5...

Page 2: ...JOH OHPHQW IP194 OHFWULFDO 6FKHPDWLF 0 6 7 ES1 OHFWULFDO 6FKHPDWLF 0 7 7 6 OHFWULFDO 6FKHPDWLF 0 6 7 6 OHFWULFDO 6FKHPDWLF 0 6 7 6 OHFWULFDO 6FKHPDWLF 0 7 7 ES40 OHFWULFDO 6FKHPDWLF 0 6 7 ES150 OHFWUL...

Page 3: ...iFresh 1 PH 200 V 15 0 A 1 X 3500 W 2W G 2990 W 50 60 Hz 9 0 gal hr 34 L hr 0 6 7 Single 1 5 Gal with IntelliFresh 1 PH 120 220 V 13 5 13 5 A 2 X 1600 W 2W 3W G 1650 2800 W 50 60 Hz 4 5 10 0 gal hr 17...

Page 4: ...ve maintenance should be performed by an authorized Wilbur Curtis service technician 5P SFEVDF UIF SJTL PG mSF PS FMFDUSJD TIPDL 0 05 PQFO UIF TFSWJDF QBOFMT 5IFSF BSF OP VTFS serviceable parts inside...

Page 5: ...ST QQMJBODFT DBO CF VTFE CZ QFSTPOT ZFBST BOE BCPWF XJUI SFEVDFE QIZTJDBM TFOTPSZ PS NFOUBM DBQBCJMJUJFT or lack of experience and knowledge if they have been given supervision or instruction concerni...

Page 6: ...e 2006 42 EC Annex I IX and Directive 2014 35 EU LVD The declaration of conformity is included with this appliance The appliance bears the CE mark This appliance is subject to the directive on waste e...

Page 7: ...4FF UIF SPECIFICATIONS section for the correct size The water line should also be capable of being controlled by a shut off valve Do not connect the water line to a saddle valve or needle valve SFRVJS...

Page 8: ...P UIF nBSF mUUJOH PO the back of the brewer Leave the water supply valve closed until the power is connected WARNING Use the leveling legs to level the brewer only Do not use them to adjust brewer hei...

Page 9: ...o the junction box at the circuit breaker panel and lock out and tag the circuit breaker before connecting the power cable to the junction box Brewers With Strain Relief Mounted to the Back 12 Remove...

Page 10: ...UZQJDBMMZ requires 20 to 30 minutes to reach the factory set PQFSBUJOH UFNQFSBUVSF 8IFO UIF XBUFS IBT IFBUFE Ready to Brew should be on the display 25 FGPSF CSFXJOH GPS UIF mSTU UJNF EJTQFOTF P ml of...

Page 11: ...riate brew icon As soon as you hear the click of the brew valve lift your mOHFS SFXJOH XJMM CFHJO The brewer will brew coffee based on the settings programmed into the universal control module UCM To...

Page 12: ...SLUHG DQG FRQWLQXH XQWLO ZDUPHU VKXWV RII 4XDOLW WLPHU V RQ FRQVWDQW 6HWWLQJ UDQJH 0LQ WR 0LQ UHZ F FOH DUPHU XWR 2II UV DIWHU TXDOLW WLPHU KDV H SLUHG DUPHU XWR 2II UV DIWHU EUHZ F FOH FRPSOHWHV RII...

Page 13: ...brush for hard to clean areas Rinse with clean water then dry 3 Wipe the spray head area with a cloth soaked in a mild detergent solution Rinse with a cloth soaked with clean water removing any resid...

Page 14: ...e bonnet assembly from the top of the faucet and remove it Inspect the seat cup for wear Replace the seat cup if it is damaged 9 Air Dry Turn the dispenser upside down and allow to air dry continued C...

Page 15: ...nitize After rinsing place the lid and all faucet parts in a sink to be sanitized Immerse them in One Pro cleaner mixed at a ratio of 1 oz 28 g per 5 gal 19 L of hot water 122 F 50 C min Allow the par...

Page 16: ...JEF PG UIF NBDIJOF 130 3 6 H Status lights Brew Buttons Curtis logo Home Undo Scroll left right Return to previous Control symbols all symbols may not be present at the same time Display view varies w...

Page 17: ...e Model Select Control Settings Brew Settings Recipes Combo Coffee Settings Summary Exit Temperature Settings Warmer Settings Quality Timer Energy Savings Satellite LED Color Sounds Diagnostics Displa...

Page 18: ...UIF CFFQFS IFBSE FBDI UJNF B CVUUPO JT QSFTTFE PO PS PGG 5IF GBDUPSZ EFGBVMU TFUUJOH JT 0O Diagnostics SVOT UIF TZTUFN BVUP UFTU 4FF UIF Troubleshooting Guide for more details Display Settings Brew Ti...

Page 19: ...S SJOTF WPMVNF JT P UP P Brew Settings Menu 8IFO ZPV mSTU FOUFS UIF SFX 4FUUJOHT QSPHSBNNJOH NFOV ZPV XJMM CF BTLFE UP TFMFDU QSFTT B 3 8 CVUUPO UP DIBOHF UIF TFUUJOHT GPS 5P QSPHSBN NPSF UIBO POF 3 8...

Page 20: ...JPOBM UJNF GPS UIF XBUFS UP ESBJO GSPN UIF CSFX CBTLFU CFGPSF i SFXJOHw EJTBQQFBST GSPN UIF EJTQMBZ 5IF GBDUPSZ EFGBVMU TFUUJOH JT UXP NJOVUFT 5IJT GFBUVSF SFEVDFT UIF DIBODF UIBU UIF CSFX CBTLFU XJMM...

Page 21: ...XJMM MJHIU JOEJDBUJOH UIBU EBUB JT USBOTGFSSJOH 5IJT QSPDFTT XJMM POMZ UBLF B TFDPOE UP DPNQMFUF Downloading the Software to the Brewer from the Flash Drive 1 4FMFDU UIF JEFOUJDBM CSFXFS ZPV XJTI UP N...

Page 22: ...EMXTIFT ROUGH IN DRAWING 092319A 11 31in 28 7cm 4 00in 10 2cm 31 87in 81 0cm 12 01in 30 5cm 5 48in 13 9cm 5 75in 14 6cm 7 78in 19 8cm CUP CLEARANCE 0 23in 0 6cm Withhighvolume brewbasket Withstandard...

Page 23: ...XTIFT ROUGH IN DRAWING 092319A 11 35in 28 8cm 4 00in 10 2cm 31 87in 81 0cm 12 01in 30 5cm 5 52in 14 0cm 27 72in 70 4cm 7 79in 19 8cm CUP CLEARANCE 0 26in 0 66cm Withhighvolume brewbasket Withstandard...

Page 24: ...ROUGH IN DRAWINGS RD72 GEM3XIFT Dispenser GEM3XIFT ROUGH IN DRAWING 052920B 9 17in 23 3cm 4 68in 11 9cm 11 09in 28 2cm 11 42in 29 0cm 9 04in 23 0cm 0 24in 0 6cm...

Page 25: ...30 23 34 3A 3B 3C 40 21A 21B 21C 20 6A 6B 16A 16B 7A 7B 7C 41 9A 9B 44 5A 5B 1A 1B 48 47 G4GEMXSIFT Main Chassis Exploded View Single brewer water tanks assemblies 220 240 Volt dual element see sectio...

Page 26: ...4 20 WC 103 SWITCH TOGGLE NON LIT DPST 25A 125 250VAC RESISTIVE 21Aa WC 847 VALVE INLET 2 GPM 120V 10W GEN USE BROWN BODY 21Bb c e WC 883 VALVE INLET 2 GPM 240V 6W 21Cd WC 12026 VALVE INLET 2GPM 200V...

Page 27: ...5 29 35 13 34 21 25 14 30 28 17 39 7 40 41 40 32 12 45 Water tank assemblies 220 240 Volt see section IP26 200 Volt see section IP197 26 31 18 43 41 6 37 10A 10B 40 40 40 40 11A 11B 1A 1B See satellit...

Page 28: ...ASSY W 5A FUSE ITEM PART DESCRIPTION 22Aa WC 102 SWITCH TOGGLE NON LIT SPST 15A 125 6A 250VAC RESISTIVE 22Bb c d WC 103 SWITCH TOGGLE NON LIT DPST 25A 125 250VAC RESISTIVE 22Ce WC 173 SWITCH ROCKER 3...

Page 29: ...ELEMENT HEATING 2 5KW 220V W JAM NUT SILICONE WASHERS ITEM PART DESCRIPTION 6 WC 1438 101 SENSOR TEMPERATURE TANK 7 WC 4382 GUARD SHOCK HTNG ELMNT DOUBLE 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL D...

Page 30: ...ICONE O RING 6 WC 1438 101 SENSOR TEMPERATURE TANK 7 WC 4382 GUARD SHOCK HTNG ELMNT DOUBLE ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 37365 KIT FITTING TANK I...

Page 31: ...OR TEMPERATURE TANK 7 WC 4394 GUARD SHOCK HEATING ELEMENT FOR SINGLE HEATING ELEMENT WC 62035 Tank Assembly Parts List ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9...

Page 32: ...4 GUARD SHOCK HEATING ELEMENT FOR SIN GLE HEATING ELEMENT ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 43055 GUARD SHOCK RESET THERMOSTAT WC 522 10 WC 37266 KIT...

Page 33: ...ATING 3 5KW 220V W JAM NUTS SILICONE WASHERS 6 WC 1438 101 SENSOR TEMPERATURE TANK Parts List ITEM PART DESCRIPTION 7 WC 4394 GUARD SHOCK HEATING ELEMENT FOR SINGLE HEATING ELEMENT 8 WC 522 THERMOSTAT...

Page 34: ...y Common 14 Not Used 14 Tank Ground 15 Bypass Valve Right 16 Not Used 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd 5Vdc 2 RX Receive 3 Vss...

Page 35: ...lid State Relay Common 14 Warmer Left 14 UPM Ground 15 Bypass Valve Right 16 Bypass Valve Left 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd...

Page 36: ...Warmer Right 13 Solid State Relay Common 14 Not Used 14 UPM Ground 15 Bypass Valve 16 Not Used 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd...

Page 37: ...Current Sensor 20 Current Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd 5Vdc 2 RX Receive 3 Vss Logic_Common 3 Not Used 4 Not Used 4 Vdd 5Vdc 5 12 Vac Input Back Light 5 Vss Logic_Common 6 Dat...

Page 38: ...12 13 Warmer Right 13 Solid State Relay Common 14 Warmer Left 14 UPM Ground 15 Bypass Valve Right 16 Bypass Valve Left 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Input Back L...

Page 39: ...Cone Lock Left 12 13 Warmer Right 13 Solid State Relay Common 14 Warmer Left 14 UPM Ground 15 Bypass Valve Right 16 Bypass Valve Left 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12...

Page 40: ...rnal Use Only 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd 5Vdc 2 RX Receive 3 Vss Logic_Common 3 Not Used 4 Not Used 4 Vdd 5Vdc 5 12 Vac Input Back Li...

Page 41: ...ypass Valve Left 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd 5Vdc 2 RX Receive 3 Vss Logic_Common 3 Not Used 4 Not Used 4 Vdd 5Vdc 5 12 Va...

Page 42: ...GEM3XIFT ELECTRICAL SCHEMATICS ES108 9 5 53 4 5...

Page 43: ...OUT 7 LED 5V 8 LED GROUND 9 LED COMMUNICATION Pin Assignments UPM 1 UPM GROUND 2 UPM 5V 3 UPM COMMUNICATION 4 LED 4 5 LED 3 6 LED 2 7 LED 1 8 CHASSIS GROUND Pin Assignments LED Model Voltage V Amps A...

Page 44: ...UIF WBMWF VTJOH UIF EJBHOPTUJDT JO TFDUJPO 5 Water Not Hot Enough G UIF XBUFS IFBUT CVU JT OPU IPU FOPVHI mSTU DIFDL GPS UIF DPSSFDU UFNQFSBUVSF TFUUJOH PO UIF DPOUSPM QBOFM 3FQSPHSBN BT OFDFTTBSZ 2 G...

Page 45: ...QQFBST PO UIF EJTQMBZ DIFDL GPS GBVMUZ XJSJOH BOE DPOOFDUJPOT CFUXFFO UIF VOJWFSTBM QPXFS NPEVMF 61 BOE UIF WBMWFT 2 G Brewing EPFT OPU BQQFBS PO UIF EJTQMBZ DIFDL GPS B GBVMUZ VOJWFSTBM DPOUSPM NPEVM...

Page 46: ...JPO PVUMFU QPJOUT 3VO B CSFX DZDMF BOE DPOmSN UIBU UIF EVNQ CSFX WBMWF CZQBTT WBMWF BOE EJMVUJPO WBMWF PQFO EVSJOH UIF CSFX DZDMF IFDL GPS nPX UISPVHI BOZ FYJU QPJOU UIBU JT TMPX PS OPO FYJTUFOU PU BM...

Page 47: ...PTJUJPO GPS TFDPOET UIFO CBDL 0 IFDL UP NBLF TVSF UIBU UIF nPX SBUF GSPN UIF XBUFS TVQQMZ MJOF NFFUT UIF NJOJNVN nPX SBUF TQFDJmDBUJPOT GPS UIF CSFXFS MTP DIFDL UIF XBUFS QSFTTVSF 4FF UIF 41 5 0 4 TFD...

Page 48: ...JT BUUBDIFE UJHIUMZ to the tank and that heat sink compound was used A properly mounted sensor should have a resistance of around 7 k when the water is hot If not replace the sensor 3 Check to see if...

Page 49: ...F OP FSSPS DPEFT TVTQFDU UIF DPOUSPMMFS None of the LED Bars Light Regardless of Coffee Level Warmer is Working OK NOTE If the dispenser is empty the LED bars will not light 1 Check for chassis ground...

Page 50: ...IFO QSPNQUFE QMBDF BO FNQUZ DPOUBJOFS VOEFS UIF CSFX CBTLFU UIFO QSFTT OK 1SFTT B CVUUPO UP UFTU UIF EFTJSFE DJSDVJU PS Auto Test to test all circuits If a button is highlighted green the DJSDVJU IBT...

Page 51: ...ROR DESCRIPTION CAUSE Water Level Error LOO UXQ HUURU 2YHU RZ The water inlet valve has either been open for more than 10 minutes RQ WKH LQLWLDO WDQN OO RU KDV EHHQ RSHQ IRU VHFRQGV RQ ODUJH EUHZHUV D...

Page 52: ...ical and plumbing codes Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment Improper water supply 7KLV LQFOXGHV EXW LV QRW OLPLWHG WR H...

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