Curtis 1206-HB Installation Instructions Manual Download Page 5

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Insert the 4 pin original wire harness plug

into the new controller.

Remove the solenoid environmental

protection cover.

We will be using an open hole on the

solenoid cover mounting tab to fasten the
walk-away relay and protection fuse.

Using the supplied M5x20mm bolt,

washers, lock washer, and nut attach the
walk-away relay and fuse to the solenoid
cover mounting tab as shown.

10.

Remove the pre-charge resistor and

connect the yellow wire from the walk-away
relay to the SOL- terminal and the red wire
from the fuse to the SOL terminal as shown.

Yellow

Red

62-EZHB-AO WORK INSTRUCTIONS REV. 02 9/14/2018

Summary of Contents for 1206-HB

Page 1: ...Curtis 1206 HB to 1268 Conversion Installation Instructions 62 EZHB AO WORK INSTRUCTIONS REV 02 9 14 2018...

Page 2: ...lug all connections to the factory controller and remove the three 13mm bolts securing the four large diameter wires Save these bolts they will be reused when installing the new controller 4 The facto...

Page 3: ...d holes mount the conversion plate to the vehicle heatsink 3 Using a small scraper or razor blade spread the three tubes of thermal compound included evenly over the new controllers heatsink 4 Using t...

Page 4: ...s Using a wire crimper and the two ring terminals included cut and re crimp the black and white 10awg wires coming from the motor 3 Using the supplied M6 bolts washers and lock washers secure the fiel...

Page 5: ...walk away relay and protection fuse 9 Using the supplied M5x20mm bolt washers lock washer and nut attach the walk away relay and fuse to the solenoid cover mounting tab as shown 10 Remove the pre cha...

Page 6: ...iginal hardware 14 Mount the new tow run switch mounting plate using an open hole in the vehicle frame right above the new controller using the included M6x25mm bolt washer lock washer and nut 13 Re c...