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9101239_1_CR_rev7.DOC

 

(revised July 2009) 

 

Limited Warranty 

The GSI Group, LLC. (“GSI”) warrants products which it manufactures to be free of defects in materials 
and workmanship under normal usage and conditions for a period of 12 months after sale to the original 
end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.  The end-
user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, 
products that in GSI’s judgment, contain a material defect in materials or workmanship.  Expenses 
incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group 
shall be the sole responsibility of the end-user. 

 

Warranty Extensions

:

  The Limited Warranty period is extended for the following products: 

 

Product

Warranty Period

AP Fans and 
Flooring 

Performer Series Direct Drive  
Fan Motor 

  3 Years 

All Fiberglass Housings 

 Lifetime 

All Fiberglass Propellers 

 Lifetime 

Cumberland 
Feeding/Watering 
Systems 

Feeder System Pan Assemblies 

  5 Years ** 

Feed Tubes (1.75" & 2.00") 

10 Years * 

Centerless Augers 

10 Years * 

Watering Nipples 

10 Years * 

Grain Systems 

Grain Bin Structural Design 

  5 Years 

Grain Systems 
Farm Fans 
Zimmerman

 

Portable & Tower Dryers 

  2 Years 

Portable & Tower Dryer Frames 
and Internal Infrastructure † 

  5 Years 

 

GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger 
drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12

th

month from the date of purchase and continuing until the sixtieth (60

th

) month from the date of purchase 

(extended warranty period). During the extended warranty period, GSI will replace the frame or basket 
components that prove to be defective under normal conditions of use without charge, excluding the labor, 
transportation, and/or shipping costs incurred in the performance of this extended warranty. 

* Warranty prorated from list price: 
        0 to 3 years – no cost to end-user 
        3 to 5 years – end-user pays 25% 
        5 to 7 years – end-user pays 50% 
        7 to 10 years – end user pays 75% 
 
** Warranty prorated from list price: 
        0 to 3 years – no cost to end-user 
        3 to 5 years – end-user pays 50% 
 
  † Motors, burner components and    
     moving parts not included. Portable  
     Dryer screens included. Tower Dryer  
     screens not included. 
 

Conditions and Limitations: 

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION 
SET FORTH ABOVE.  SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, 
EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY 
OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH:  (i) PRODUCT 
MANUFACTURED OR SOLD BY GSI OR (ii) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR 
SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING 
OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR 
PURPOSE, OR DESIGN OF SUCH PRODUCTS. 

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without 
limitation, loss of anticipated profits or benefits.  The sole and exclusive remedy is set forth in the Limited 
Warranty, which shall not exceed the amount paid for the product purchased.  This warranty is not 
transferable and applies only to the original end-user.  GSI shall have no obligation or responsibility for any 
representations or warranties made by or on behalf of any dealer, agent or distributor. 

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications 
to products which it manufactured.  Modifications to products not specifically delineated in the manual 
accompanying the equipment at initial sale will void the Limited Warranty. 

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, 
misuse, alteration, accident or which have been improperly/inadequately maintained.  This Limited Warranty 
extends solely to products manufactured by GSI.   

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which 
apply to the location and installation of products manufactured or sold by GSI. 

Summary of Contents for SPRKT2415

Page 1: ...PNEG 881 Curtain Controller Sprocket and Chain Drive Featuring the Header Sprocket System Operation and Installation Manual PNEG 881 Date 03 09 09...

Page 2: ...equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be con...

Page 3: ...closed Limit Switch Assembly All Other Sprocket Machines 18 Curtain Machine Components 20 Chapter 9 Installation Kit 24 AC180 A Installation Kit Purchased Separately 24 AC180 B Installation Kit Purcha...

Page 4: ...e of the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol...

Page 5: ...attempting any installation or use of the Curtain Controller System Keep this manual with the Curtain Controller System or in a location where it can be readily accessed Failure to read this manual a...

Page 6: ...under automatic control and start without warning Never attempt any work on the Curtain Controller without first isolating the machine from the main power and locking the isolator so that only you can...

Page 7: ...readable please contact your dealer or the GSI group for a free replacement For guidance or assistance on any issues relating to the safe use of the Curtain Controller System Contact GSI Group 1004 E...

Page 8: ...17 is located underneath the sprocket covers above the warning decal DC 856 on the Curtain Controller WARNING DC 856 Moving parts can crush and cut Keep hands clear of sprocket and chain DC 1516 is lo...

Page 9: ...t cover Inspect the machine for visible defects 2 Select mounting configuration See examples of Outside sidewall one 1 curtain outside endwall two 2 curtains and inside endwall two 2 curtains on Page...

Page 10: ...g bolts provided See Figure 3C Figure 3C 6 Remove pulley sprocket covers 7 Insert the chain into the top of the machine onto the sprocket and pull down through the machine until the chain reaches the...

Page 11: ...ontroller to the appropriate control See Wiring Diagrams on Pages 31 and 32 17 Close the curtains vent doors fully using the manual mode of the controls Set the lower limit using the lower limit adjus...

Page 12: ...with the Curtain Controller Pulling one 1 curtain to the right of the Curtain Controller Pulling one 1 curtain to the left of the Curtain Controller Curtain Controller is mounted horizontally Remove...

Page 13: ...g a saw cut a slot from the bottom of the pulley cover lip to the dimple on the cover s face When slotting the right pulley cover use the right dimple for placement When slotting the left pulley cover...

Page 14: ...s pulleys brackets hand winches etc with the machine 1 Inspect the drive screw Lubricate liberally with a lithium grease of an NLGI No 2 consistency extreme pressure properties 2 Inspect and tighten t...

Page 15: ...energizing circuit 4 Motor failure 5 Control failure 6 Primary switch failure 1 Check for loose wire connection 2 Replace Control 3 Check main panel circuit breaker or fuse 4 Check control circuit bre...

Page 16: ...16 PNEG 881 Curtain Controller NOTES...

Page 17: ...6 1 4 SAE Washer 4 52 0170 Spring 5 52 0336 Limit Switch Actuator 6 S 7974 Curtain Controller Limit Switch 7 52 0322 Gasket Flat 4 x 6 Box 8 52 0318 Lid 4 x 6 Flat 9 52 0335 Limit Switch Mounting Plat...

Page 18: ...8 Parts List 18 PNEG 881 Curtain Controller Enclosed Limit Switch Assembly All Other Sprocket Machines...

Page 19: ...ment Rod 6 50 0146 48 Travel Adjustment Rod 6 50 0147 60 Travel Adjustment Rod 7 52 0321 Adjustment Rod Retainer 4 x 6 8 50 0159 Adjustment Collar 9 52 0171 Angle Limit Actuator 10 FH 1310 Cord Connec...

Page 20: ...8 Parts List 20 PNEG 881 Curtain Controller Curtain Machine Components...

Page 21: ...8 Parts List PNEG 881 Curtain Controller 21 Curtain Machine Components Continued...

Page 22: ...8 Parts List 22 PNEG 881 Curtain Controller Curtain Machine Components Continued...

Page 23: ...F 1 2 25 53 0007 Pulley Cover 2 26 52 0022 End Cap 1 27 S 280 Screw SDS 10 16 x 5 8 HWH ZN 22 28 S 7927 Bolt Flange 3 8 16 x 1 ZN Grade 8 18 29 S 248 Flat Washer 3 8 7 16 I D x 1 O D YDP 10 30 S 1146...

Page 24: ...lat Washer 3 8 7 16 I D x 1 O D YDP 4 4 S 6554 Tie Wire 8 Plastic 1 AC1821 Bracket 3 x 3 x 9 2 Pulley Assembly Ref Part Description Qty 1 1821 Bracket 3 x 3 x 9 for 2 Pulleys 1 2 S 9206 Bolt U Bolt 3...

Page 25: ...5 S 7373 Bolt HHCS 3 8 16 x 5 ZN Grade 2 2 6 S 7248 Bolt HHCS 3 8 16 x 6 ZN Grade 2 2 7 S 8395 Bolt HHCS 3 8 16 x 7 ZN Grade 2 4 8 8195 Rod Threaded 3 8 16 x 12 Grade 2 4 9 S 8762 3 16 Cable Clamp ZN...

Page 26: ...3 8 16 x 6 ZN Grade 2 2 7 S 8395 Bolt HHCS 3 8 16 x 7 ZN Grade 2 2 8 8195 Rod Threaded 3 8 16 x 12 Grade 2 4 9 S 8762 3 16 Cable Clamp ZN Plated 8 10 1926 Hook Grab 1 4 Chain 2 11 1780 Handy Box Cover...

Page 27: ...A shows 1 2 chain cable configuration This means 1 foot 1 of chain movement at the machine equals 2 feet 2 of cable movement at the curtain Figure 10B The Figure 10B shows 1 1 chain cable configuratio...

Page 28: ...foot 1 of chain movement at the machine equals 1 foot 1 of cable movement at the curtain Outside Sidewall Mount for Curtains Vertical Installation Figure 10D The Figure 10D shows 1 2 chain cable confi...

Page 29: ...guration This means 1 foot 1 of chain movement at the machine equals 1 foot 1 of cable movement at the curtain Inside Sidewall Mount for Vent Doors Vertical Installation Figure 10F The Figure 10F show...

Page 30: ...cable configuration This means 1 foot 1 of chain movement at the machine equals 2 feet 2 of cable movement at the doors Inside Sidewall Mount for Vent Doors Horizontal Installation Figure 10H The Fig...

Page 31: ...PNEG 881 Curtain Controller 31 11 Wiring Diagrams Wiring Diagram for 110V 60 Hz...

Page 32: ...11 Wiring Diagrams 32 PNEG 881 Curtain Controller Wiring Diagram for 220V 50 60 Hz...

Page 33: ...o cost to end user 3 to 5 years end user pays 25 5 to 7 years end user pays 50 7 to 10 years end user pays 75 Warranty prorated from list price 0 to 3 years no cost to end user 3 to 5 years end user p...

Page 34: ...with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E...

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